ARULMURUGAN .M

Email: adr8wb@r.postjobfree.com

Mobile:+917*********

Seeking challenging assignments in Engineering Operations/Process Enhancements Current Role & Responsibilities: Previous Employment : Module Controller – Manufacturing Boat Trainee (2008) to STT Methods 2015 July to 2022 Jan & (AprajithaFTE)2015

Motor Production Division, Alternator production unit, ELGI Ultra Ltd-CBE. Lucas Tvs,padi,chennai

Responsible for achieving the effectiveness and efficiency of the manufacturing processes AND validating new products / processes in production and continually improving them. PROFESSIONAL SYNOPSIS

A dynamic professional with 12 years of rich hands-on experience in shop floor operations

Comprehensive experience in two major functions of Alternator& Grinder manufacturing

PRODUCTION [10years] AND MANUFACTURING METHODS[2years].

Expertise in Alternator,Grinder motor manufacturing process & Specialisation in critical stator core, winding process

Resourceful in devising significant solutions, managing day to day manufacturing operations and projects for making effective& efficient utilisation of man, machine, method & materials.

Excellent understanding in implementing systems/procedures, conducting process analysis KEY FUNCTIONAL SKILLS

KEY DELIVERABLES

Establishing standards for new products/machines/process with documented evidence which provides a high degree of assurance that a specific process consistently produces a product meeting its pre-determined specifications and quality characteristics

Training & skill development of new operators

Inspection. Erection & commissioning/ productionising of new machines / process / products with early involvement from development stage itself.

Improve - customer schedule adherence; ELU; WIP; OEE and EHS

Reduce - Scrap/rework; consumable and material cost PRODUCTION

4 M – Control

Team management

Production plan & control

METHODS

4M –Standards

New process/product establishment

Problem solving /continuous improvement

KEY ACHIEVEMENTS

New product / process development & establishment

Established production in new manufacturing facilities for alternator

- Key member in establishing vacuum pump production, which is a new platform product in a new manufacturing line – from machine inspection, line formation to PAP.

- New special purpose milling machine for thro’ bolt relief milling established

- Reconditioned power press established in production for stator core blanking – having two ribbons

- Introduced 0.5 mm thick lamination in production for new products

- 110v new product implemented in ELGI ultra motor division

Established production in new manufacturing facilities for Motor division

- Motor assembly line Auto tightening process implemented in Elgi ultra motor divisin

- Quality improvement Stator varnishing level 3:1 modified in ELGI ultra unit

- Motor assembly Cover modified for cover broken & Tightening purpose Breakthrough improvements in existing processes

Process improvements in stator manufacturing

- Reduction in manufacturing cycle time in CNC machine, which is a bottleneck operation o SA23 variety (Introduced Single cut) – 47 to 22 sec o GA15 variety (Number of Passes reduced) – 58 to 32 Sec o Sedan (Program modified) - 72 to 48 Sec

- Optimised stator core coining process to improve Cpk of core pack and ID. o Instead of trial and error adjustment of coining pressure – a single optimum pressure using fixed number of layers in the core is established o Modified coining bunk dia. to improve ID

- Introduced gauging system for thro’ bolt relief milling operation to check in process dimension and avoid final rejection

- Tried out coining cum riveting to minimise rivet bend and combine operations

Process improvements in rotor manufacturing

- Elimination of customer complaints – thro’ implementing dummy bearing in machining

& grinding bearing dia as a rotor to minimise run out

Process improvements in alternator assembly

- Elimination of customer complaints - thro’ Poka yoke for wrong bracket assembly

Process improvements in Motor assembly unit(Elgi ultra)

- Introduced Auto tightening process to controlled Rubbing issues in motor assy line

- Introduced Pneumatic press in Rotor & Bearing pressing stage to avoid Bearing noise

- Motor assembly in production man power reduced (6 to 4 man power) KEY TALENTS & ATTRIBUTES

Have attitude and aptitude for innovative thinking - evidenced through the improvement ideas

Have perseverance to evolve amidst constraints – evidenced as have raised from operator rank

&graduated thro’ part time

Have commando like focus in achieving goals – evidenced thro’ the achievements

Have good communication and management talents

Education & Training

2011-14 B.Tech. (Mech) – Dr. MGR University, Chennai [Studied - Part time] 2006-2008 Diploma in Mechanical engineering – SBM Institute of Technology, Dindigul. 2009 Training in CNC Programming in LUCAS TVS.

Age & D.O.B.: 32 years; 27-05-1989

Marital status: Married

Net Salery-26000/-

Residence: 9/11,NGR Street, Papanayakanpalayam,Coimbatore-641037

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