Manager production,4m will be handled in overall machine shop

V.P. KARTHIK

Contact: +91-900*******, E-Mail: ************@*****.**

Assignments in Production/ Process Improvements/ New product development/Production Planning & Control/Manufacturing with an organisation of repute. EXECUTIVE SUMMARY

A dynamic professional with 23 years of experience in Production, New component development, Fixture design approval, Production Planning & Control, Process Improvement, cycle time reduction, line balancing, learn manufacturing, Quality Management & Man Management.

Expertise in conceiving & implementing cost reduction measures to achieve substantial savings in materials.

Experience at handling the inventory function, to curtail inventory-holding expenses and adherence to the minimum inventory level to minimise working capital blockage.

Distinction of effectively steering procurement with accomplishments spanning reduction in material cost, vendor performance

Possess extensive experience in effectively developing and monitoring new supply chain methodology ensuring smooth materials movements.

Excellent communication & interpersonal skills, strong analytical, team building, problem solving as well as organisational abilities.

Expert in running & managing the production operation of multi product line.

Adept in ensuring that production goals are reached and budgets are kept & devising the most efficient methods of producing goods.

Possess a clear understanding of the industry, technology trends with the distinction of instituting quality assurance practices to achieve business excellence at the lowest overall cost.

Adept in evaluating the production process and making changes to improve the quality & speed of production.

An effective communicator with skills in staff management, planning, decision-making & problem-solving. Machine selection Wastage control, reducing rejection and rework CORE COMPETENCIES

Production Planning & Control: Managing overall operations with a view to ensure timely accomplishment of production targets within the time and cost parameters. Overseeing overall Procurement activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve maximum cost savings. Process Improvements: Identifying scope for Planning, implementing & monitoring of technological changes to enhance productivity. Modifications in equipments, process flow, working practices, consumables, power etc for controlling &reducing conversion cost per unit produced.

Quality Control & Inspection: Monitoring adherence to quality systems & comply with ISO 9001:2001 & maintaining requisite documents. Conducting Management Review Meeting & Internal Audit to ensure the Compliance of Systems. Approving operating procedures, quality plans, inspection test plans, check lists, acceptance criteria, etc.Approving the samples & agreements of the inspection & undertaking inspecting the incoming parts. Handling stage inspection of part in new development & undertaking process inspection at each stage. New Product Development : Understanding overall operations for new products or improvement of existing products with thrust on reducing product cost.Co-ordinating product development customization functions including requirement analysis, finalizing specifications, designing, prototype development & testing activities Materials/ Inventory Management: Handling the inventory function so as to curtail inventory holding expenses. Ensuring sequential flow of materials as per construction schedule maintaining ideal cash flow. Modules: Understanding business process, studying and analyzing workflow to design and implement ERP solutions in MM Modules, including configuration of reports. Monitoring & controlling of book stock Vs physical stock. Reporting receipts & issuing status online. Making of goods received number (GRN) for all the inwarding raw materials & assembly parts. Production Operations: Developing production plans & schedules, arranging for resources to ensure achievement of organisational targets as per budgeted parameters. Team Management: Directing, leading & motivating teams with continuous emphasis on integrity, knowledge, skill and creativity development for accomplishing greater operational effectiveness, personal development and innovation. ORGANIZATION EXPERIENCE

Dec'21 –Apr’22 with Sieger Spintech,Thennampalayam,Coimbatore - Manager Manage and provide leadership and direction in the plant to build products and components according to manufacturing instructions and engineering drawings, Communicate with other departments regarding all CNC needs, to meet quality requirements, maintain inventory requirements, and meet project time lines. Drive and demand daily in the CNC process,here we are using “Digital Factory”system implemented in hole company “ERP” System, people and products Must have the ability to quote accurate cycle times for work, including any secondary operations that may be required. Proactively support the safety, including near miss accident investigations and follow up, department inspections, employee training and rule enforcement.procure new work and continuously evaluate existing work, Meeting schedules and maintaining quality standards Analyze cost of manufacturing such as variances, labor efficiencies and utilization, and work center rates Capacity planning for current demands and future growth Monitoring and developing direct reports, and supporting manufacturing teams in reaching company goals June’19-December‘2021 With SREERAMENGINEERINGWORKS - Manager–Production Follow up with Customers for on time delivery as per schedules given. Plans, organizes and delegates work assignments in order to best utilize man hours, skills and equipment for all 2 shift, Control the manufacturing environment and Identify contribute to cost reduction projects, Monitoring and developing direct reports, and supporting manufacturing teams in reaching company goals, Contacting Daily and weekly Meeting schedules and maintaining quality standards, Analyze cost of manufacturing such as variances, labour efficiencies and utilization of work centers rates, Evaluate and develop personnel through classes, seminars, and in-house training,Work with maintenance to schedule and verify that all PM activities in area are completed in a timely basis. Dec '15 –May ‘19 with M/s. The KCP Ltd - (Heavy Engineering Division) Chennai

- Deputy Manager Production

Preparation of Daily, Monthly & Long term Production plans Receiving Work Orders from Estimation Department. Wekly Co-ordination with plant Production and Foundry Regularly monitored Raw material availability & dispatches are proper Instruction & Schedule to shop floor and to take proper steps, the job is executed in scheduled time. Monitoring & Controlling of Sand castings machining Issues and reduce material ideal time in Shop floor. Machine load plan fixed based on fettling commitments after Monthly plan release and Plan distribute production department Every Month Plan taken from ERP system then reviews with sales & foundry team and derive the Fettling completion date Shift Management 3 Shift & controlling the manpower and operations as per the Planning.Reduce the Material Loss in the shop floor. Dec’ 11 - Nov’ 15 with CRI PUMPS PVT.LTD Senior Engineer – Production Responsible for shop floor discipline and enforcement of company rules, Maintain safe operation by adhering to safety procedures and regulations, Plans stock inventory by checking stock to determine amount available in machine shop; anticipating needed stock; placing and expediting orders for stock; verifying receipt of stock. Cutting parameter selection, Trouble shooting in CNC program and setting, Development programming Made and prove.Cutting tool selection Sep ‘99 - Dec’ 11 with M/s. Suguna Industries PVT-LTD Machine Shop Incharge –Production Operating CNC VTL, VMC, HMC Machines.Analyze and interpret all blueprints and manuals for various CNC operations and supervise all set ups for same. Maintain knowledge on all G-code commands and perform minor modification on machines if required and ensure compliance to all specifications for all finished pieces. Assist and work with the Development Jobs.Set up and programmed all assigned CNC machines, properly and correctly. Prepared, edited, and reviewed all CNC programs, in a timely manner,Analyzed, interpreted, and utilized all given engineering drawings, efficiently. Operated CNC and produced prototype and complex components, as ordered. Inspected CNC machinery and assisted with routine maintenance activities.

HandlingofvariousConventionalMachinelike,

Centrelathe,Cylindricalgrinding,Hobbingmachine,Milling,Radial drilling,surface grinding, gang milling and Spm machin

Highlights:

Achieved Machine utilization 80%,and machine efficiency 90%. Spindle run efficiency 65%

Played a major role in reducing the cycle time & increasing the production. Pivotal in reducing the man power 85 persons to 75 persons in line production Efficiently implemented,5S,Disciplineary for workers and Stafe also Safety, reduced rejection to 3000ppm from 12000ppm.

Initiated the process changes to increase production to Engineering department.also Communicate with

“ERP” Team

Implemented line conveyor system for easy material handling & Through Coolant for every machine with consultant Help,managed block line production increased

Functional gauges implemented for inspection for “WIFI” System process going onfor time saving. Project

To initiate new combination tools for cycle time reducing.

Training for machine operators for 2 machine working. ACADEMIA,

Diploma in Mechanical Engineering from Coimbatore Shankara institute of technology, Coimbatore in 1999.

Diploma in industrial Application from Coimbatore TRAINING ATTENDED,

Well versed with MS Word, MS-Excel and SAP user level - MM Module. Oracle 11i PERSONAL DOSSIER,

Date of Birth : 06th -December-1978

Address : 10/11,kambannagar,kamarajarroad.varatharajapuram,uppilipalayam post,coimbatore,641015

Languages Known : Tamil, English, and Telugu

Thank’s & Regard,

V.P.Karthik.

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