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Plant Manager Engineering

Location:
Nawala, Colombo, Sri Lanka
Posted:
August 10, 2022

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Resume:

** ** *** ****

Anil Wickramasinghe

Resume Details - Position of Engineering Manager / Consultant

Experience:

Engineering Manager – United National Dairy Plant / Farm Saudi Arabia .

From 2005 to Oct 2021 worked as a Engineering Manager in Dairy – Juice plant / Farm in Saudi Arabia . Reporting to Managing Director .

Mob. 009**********

Key responsibilities :

Repair, service, Maintenance of Complete utilities plant . Dairy processing, Juice processing, filling lines, Engineering stores .

Preventive maintenance of Complete equipments in the production hall, utilities equipments.[ Material handling equipments, pasteurizer units /APV, Fogg fillig lines, Holmatic youghurt / labneh filling lines, Chinese yoghurt filling lines, Icon filling lines ( HDPE/ PET) packaging equipments,GEA UHT – processing equipments, SIG -Combibloc UHT Aseptic fillers & down streams, Ink jet code printers,chill rooms, freezer rooms .

Establishing Preventive maintenance, services of complete de laval milking parlour equipments. Operation & Maintenance of 2 nos state of art Delaval – Milking parlours. ( 2x42 and 2 x 30 )

Farm equipments & cow shade / hanger equipments/ Feeding equipments /TMR operations . ( Herd size 14,000 cows )

Installation, successful commissioning & operational of Complete sewage tertiary plant .( 1000 m3/day )

Maintenance of Complete Sales vehicle fleet .

Capital projects handling .

Management of Engineering stores & inventory management .

In addition to the above role performing as QA/ QC manager – dairy / Juice processing plant.

Factory Manager Aug . 2002 to 2005 Godrej Saralee Lanka Company

Coordination with local / foreign authorities to establishing the product registration,new products & all factory requirements.

Meeting monthly / annual agreed production volumes with agreed budgets

Arranging internal P/L accounts and internal/external audits.

Maintaining factory raw - packing materials / Finish good stores & deliveries

Material procurement, factory operations, maintenance, controlling product quality, & all services & utilities.

Recruiting, staff training, & all IR functions of all factory employees.

Arranging all manpower / labour requirement to factory .

Factory safety / environmental requirements & improvements.

Improving the productivity by minimizing the rework .

Establishing GMP/ISO requirements to factory.

Factory Engineer 1995 - 2002 Binzagr walls ice cream factory [UNILEVER ] KSA - Dammam Factory . /SAUDI ARABIA

Installation, inspection, & commissioning of the plant in 1995 .

Responsible for safe operation maintenance, annual shut down of the plant & equipment’s.

Increased the reliability of Utilities plant operation to have minimum wastes in production hall.

Designed / Implemented the Preventive Maintenance of the Machine & equipment’s.

Completing the factory capital projects within time & budget .

Contributed to achieve the highest safety performance of the factory .

Achieved the factory environmental targets year 2000 .

Handling the factory R & M [ repair- maintenance ] Energy - consumables - effluent disposal direct budgets .

Achieving the CEP [ cost effectiveness program ] in year 2000 & 2001

Achieved the In-house chocolate project team award UA 2000 .

Experience in Food safety & Hygiene, Clean / Ultra clean concepts, MFG Pro systems .

Plant Manager 1994 - 1995 Adamjee Extraction Pvt. Ltd . Srilanka

Achieved the installation commissioning of the total project in time & within budget .[ Multi seed – De- smet Plant ]

Operated / maintained the factory to have designed optimum capacity of the plant

100 tons / day

Maintained the highest safety requirements / precautions in the factory .

Recruitment of the people & manning the people .

Preparing all factory related annual budgets .

Increased the plant efficiency

Factory Engineer 1992 - 1994 Little Lion Associates Ltd. Srilanka [Maliban Group of Companies ]

Planning /scheduling all maintenance activities in the factory .

Carrying out all Engineering new projects.

Maintaining the Engineering stores, spare parts, inventory controls .

Achieving all daily, weekly, monthly production targets .

Technical evaluation of all new machinery’s required for expansion projects.

Improving machine efficiency & utilities management of biscuit & ice-cream production lines .

Utilities Engineer 1990 - 1992 Samarec - Refinary in Yanby KSA

Planning scheduling the day-to-day tasks in Maintenance department .

Carrying out / implementing the factory Preventive maintenance system .

Maintaining the highest standard of safety / environmental requirement in the Refinery .

Spare parts management & inventory controls .

Planning / implementing the annual shut down program .

Operating maintaining of highest standard of all utilities equipment’s .

Production superintendent / Engineer 1986 - 1990 Milk Industries Lanka Co.ltd . Colombo Srilanka

Held responsible for operating / maintaining of all ice - cream / yoghurt / cheese / liquid milk processing machines & other ancillary utilities equipment in the factory .

Achieving the daily / monthly target of production volumes .

Maintaining highest safety - environmental regulatory limits by the local bodies .

Manning the Engineering team .

Spare part management & cost control

Shift Engineer 1983 - 1986 State Fertilizer Manufacturing Corporation Sapugaskanda Srilanka

Maintaining & assuring all utilities requirement to the NH3 & Urea plants .

Manning the all shift personals .

Maintaining highest safety / environmental requirements as per local statuary bodies .

Supporting the engineering services to achieving the monthly production volumes .

Coordination all production / support functions within Urea / Ammonia plants .

Most recent seminars / training attended .

Team skills conducted by Unilever Arabia

Competency of Team leaders - MERIC /Unilever

Personal effectiveness 1 - MERIC / Unilever

Reliability Centered Maintenance course - IRR - Dubai

Unilever Electrical safety Course conducted in India .

THA / Hazop / Haccap training

Middle East dairy Housing Conference in Dubai 3rd Nov. 2009 by Delaval .

Key areas of having strengths

Team concept & working together

Process optimization, cost reduction & saving projects

Industrial safety & environmental - PHA, THA, HAZOP, HACCAP, HAZARD analysis .

Optimization of Utilities machines - water, air, steam, power, refrigeration & air-conditioning .

Selecting equipment’s, installations, commissioning, operations, capital project handling.

Asset care, Preventive maintenance, Reliability centered maintenance, computerized maintenance management systems .

Engineering workshop, engineering stores, and inventory controls.

Building monitoring system [BMS] & factory shutdowns.

Handling of direct budgets [ Repair maintenance, power, sanitary - effluent, consumables ]

Holding the class one operation of Boiler certificate.

Engineering Project Management.

Specially trained for Denmark TetraPak - Hoyer freezers, Sabroe - Refrigeration equipments, filling & sealing machines, Delaval Milking Parlours

Familiarization of implementation of TQM, TPM, 5S, JIT concepts .

Educational Qualifications :

B. Sc [ Hons ] Engineering - SL 1984 From University of Moratuwa Srilanka .

Followed Post Graduate - Master of Manufacturing Management [ MMM] course in University of Colombo Srilanka, 2004

Personal data

Date of birth - 28 / 02/1960

Nationality - Srilankan

Married - Having two children [ 29 & 22 years ]

Address in Srilanka - # 73 Temple Road, Kottawa, Pannipitiya, Srilanka Tel 009411.2 843684

E mail Address - *******@*****.*** <mailto:*******@*****.***>

Anil wickramasinghe

009*-*********



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