Manufacturing Engineer Customer Support

RESUME

Debashis Das

e-mail – ******@**********.***

Mobile no - +91-963**-*****

PROGRAMME MANAGEMENT

Program Management • Manufacturing Engineering • Plant Management

Over 20 Years of Project leadership, management and engineering experience, including Manufacturing Engineering responsibility. Extensive Project Management background includes various OEM project. Work in a team-based environment where continuous improvement, dedication, creativity, and commitment to quality are encouraged. Experienced in supervising engineers and technicians, as well as support costing team and sales team making RFQ for customers. The Tradition of Performance Excellence in:

• Project Planning & Execution, • Manufacturing Operation Management,

• Process Optimization, • Budget Management,

• Cost Reduction & Avoidance, • Creative Problem-Solving,

• Job Costing and Routing, • Engineering Design Calculations

Computer literate in Team Center, SAP, Auto Cad, Solid Works, NX, Windows 10, and MS Office applications.

PROFESSIONAL EXPERIENCE

Program Manager and Manufacturing Engineer 2012 – Current Aptiv Connection System India PVT LTD.

[Privately held, Last year revenue - $14.4 billion, Business booking $ 22.1 billion and sales growth - 4-6% Globally in 2019-22]

Aptiv is a technology company that will usher in the next generation of active safety, autonomous vehicles, smart cities and connectivity. All wholly Aptiv-owned product manufacturing and remote support locations are the International Automotive Task Force (IATF) 16949 2016-certified.

Signal & Power Solutions – in high-speed data transfer solution,

Advanced Safety products – SRS (supplemental restraint system) Product solution,

Charging products to distribute power from the grid to EVs, including inlets, cables and connectors,

Power distribution (Unit) products for battery packs that distribute electric charge within the battery and to inverters and electric motors

Significant Project Highlights:

Efficiently handled & accomplished the following projects/proposals:

• PDU for VE COMMERCIAL VEHICLES LTD – PDU (Power distribution Unit) assembly for commercial Truck

• BMW FAAR Project – Cable Assembly with localized parts (use in Fuel pump, Tier1-BorgWarner EU)

• Ford T6 – Cable Assembly with localized parts (use in Fuel pump, Tier1-BorgWarner India)

• Bajaj - 3W OBC Header (EV Project)

• HONDA & Maruti – Wireless Charger (for Jazz and City Model)

• VW Project – 20-way Connectors Assembly (Engine part, Tier1–Aptiv China)

• Maruti Project – 2 & 3-Way Matri-pack Connector Assembly for YP8 project (use in, Window Sensor, Tier1 - MSSL),

• NISSAN K2 Project - 36 new molds with 3 Busbars & 28 Assembled parts, 2 and 3Way Connectors Mold & Assembled parts for Engines and sensors.

• Continental – 38-Way Shroud & Carrier (for Scania S6 project -USA) Significant achievements:

In 20-Way VW project cost save 47K $/year,

38-Way Project for Continental Mexico Project 9K$/Years Exposure: New Project Development & Implementation, Mold development, Assembly line & Process setup, Project Management, Vendors and Development, Cost Negotiation. Global Tool Capacity Planning, BOM creation

& editing, Making Work Instruction, Process Flow Diagram and Tool number Creation. New Product Development Engineer - Dy. Manager 2011-2012 Sandhar Automotive

The leading manufacturer of automotive components in the world, SANDHAR TECHNOLOGIES LIMITED

(SANDHAR). [Privately held, Last year revenue - 1943.40 Cr., GDP growth 2019-20 - 4.3% and sales growth - 4- 6%]

Significant Project Highlights:

Efficiently handled & accomplished following projects / proposals:

• TATA - Y1, Penguin & Sumo Grand Project - Mirror Housing Assembly

• Hero Moto Corp. - KVEG, KZJA & KZNA Project - Mirror Housing Assembly, Exposure: Mould Development, New Product Development, Assembly Process Development & Cost negotiation with Vendors. Having Knowledge in plating, painting, polishing, etching. Part/ child parts (Plastic/Sheet metal/Rubber) costing and negotiation. RFQ making. Project Engineer - Sr. Engineer 2008-2011

Motherson Mold and Die Casting LTD.

Motherson Molds and Die Casting Ltd. (MMDL) is a subsidiary of Samvardhana Motherson International Limited

(SAMIL). SAMIL, the principal holding company of the Motherson Group directed revenues of INR 13,358 million, annual growth of 6% in y, FY 2019-20.

Significant Project Highlights:

Efficiently handled & accomplished following projects / proposals:

• Ford (South Africa) - T6 Project - Total 63 New Molds Developed

• TATA – Y1 Project – 3 New Molds Developed,

• Maruti Suzuki - YP8 & YE3 Project – 6 New Molds (Molds for Supreme, Bright Automotive) Developed

• Honda - 2CV Project – 3 New Moulds (For Moruroku) Developed

• Mahindra & Mahindra - U202 Project – New 1 Mold Developed Exposure: Mould Development, Standardization & Evaluation, Customer support & ECN implementation. Cost negotiation Part & Mould Feasibility checking, RFQ preparation, Part & Raw material Evalution & Development for tool makers from abroad.

Design Engineer 2006-2007

MM Aqua Technologies Limited, (An ISO 9001: 2000 company) Significant Project Highlights:

Efficiently handled & accomplished following projects / proposals:

• New Product and Tool Development of Spectra – DX (Extrusion),

• Making injection Mold for Spacer (single Cavity),

• Manufacture of PVC Fills for Cooling Tower equipment Exposure: Development of new tool makers in India and overseas Engineer 2002-2006

Marcopolo Products Private Limited,

At MARCO POLO ideas, can be developed to fully functional prototypes and through to production with the addition of TOOL ROOM and MOULDING facility in house. Significant Project Highlights: Lens for LML, Kanpur, in vacuum Casting Parts, Special Switch Gear for L & T, Mumbai, in prototype parts, Lens for Yamaha, Faridabad, in Vacuum Casting & Prototype Parts, Lens for Minda Rika, Gurgaon, Vacuum Casting & Proto-type Parts, etc. Exposure: Manufacture of Rapid Prototype, Vacuum Casting products, Aluminum Casting & Rapid Tooling.

TECHNICAL QUALIFICATION

B. TECH in Mechanical Engineering 2016

From Sikkim State University

Six Sigma Green Belt 2014

From Delphi (Innovation and Continuous Improvement Methodologies) MBA in Project Management 2011

From Sikkim Manipal University,

Diploma in Railway Engineering 2005

From the Institute of Permanent Way Engineers (India) Post Diploma in Plastic Mold Design 2001

From CIPET, Howrah, West Bengal.

4 Years Diploma in Tool and Die Making 1999

From MSME Tool Room & Training Centre, Kolkata, West Bengal Personal profile

Date of Birth : November 18, 1977.

Languages Known : English, Hindi & Bengali

Marital status : Married

Passport no : P 9830994

I, Debashis Das, hereby declare that the above information is true to the best of my knowledge and belief Place : Sincerely,

Date :

[DEBASHIS DAS]

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