Batching Plant Manager

RAVI KUMAR VARUGULA

Plant and Machinery Operations & Maintenance Professional

An established leader offering chronicled success of 23 years in all aspects of Plant Operations & Maintenance, Equipment Repair across construction industry; proven career in conceptualizing & implementing effective ideas / strategies which adds value to organization through inspiring leadership, rich experience & innovation excellence

+91-807******* / +919********* ***********@*****.*** / **********@*****.*** CORE COMPETENCIES

EDUCATION

PGDCA in Computer Science & Programming

from M. Tech. College, Hyderabad in 2002

M.Tech. (Heat Power Engineering-

Mechanical) From National Institute of

Engineering from Sir CRR College of

Engineering, Eluru, AP in 1996

IT SKILLS

JAVA, C, C++, MS Excel, ERP

Technology, Surathkal, Karnataka in 1998

B.E. in Mechanical

TRAINING

10-Day Workshop Manager Training -Hero

Honda Motor corp. Gurgon

SOFT SKILLS

PROFILE SUMMARY

Enterprising Leader with expertise in Plant and Machinery Operations & Maintenance activities aimed at driving business growth for top-line & bottom- line profitability and customer satisfaction by ensuring optimal utilization of 5 M (Man, Machine, Materials, Method & Money) in construction industry Expertise in maintenance & servicing activities of construction machines, Roads Equipment, Building & Dams Machinery, Mining Machinery, and Tower Cranes Static & Mobile Erection, Dismantling & Maintenance Excellence in recommending modifications to minimize escalations, reduced rejection & cycle time, realize operational efficiencies & costs Resourceful at planning installation & commissioning activities, interacting with various stakeholders to commission various processes and start-up of operations in greenfield plant

Expertise in controlling improvement projects related to OEE, Cost Saving, Quality Improvement, Waste Reduction with inclination for adopting modern methodologies; worked on several prestigious construction projects in India, Kenya, Saudi Arabia and Dubai

Proficiency in implementing cost saving techniques/ measures and modifications to achieve substantial reduction in all types of expenditures and work within the budget; streamlining the operations and budgets to deliver improved CAPEX & OPEX

Experienced in developing the plant operations budgets; minimizing constraints while focusing on appropriate allocation of human & equipment resources for attaining organizational targets

Resourceful at planning & effectuating proactive maintenance, preventive shutdown, breakdown and predictive maintenance schedules for the plant to ensure zero / minimum breakdown as well as increase machine uptime & equipment reliability

GROWTH PATH

Plant & Equipment Manager

Aug’18-Jan’22 with Convrgnt Value Engineering Ltd., Dubai, UAE Plant & Equipment Manager

Jun’13-Dec’18 with Lee Construction Co. Ltd, Nairobhi, Kenya Plant Manager

May’08-May’13 with Intex Construction Co Ltd, Nairobhi, Kenya Dy. Manager (Plant & Machinery)

Jun’04-Jul’08 with JMC Projects India Ltd, Hyderabad, India Mechanical Engineer

May’00-Mar’04 with Alfawzani Estd. Ltd., Riyadh, Saudi Arabia Plant Operations & Maintenance

Strategic Planning & Execution

Linear Project Management

Commissioning & Detailed Engineering

Spares Parts & Inventory Management

Water Waste Management

Line Management

Asset Management

Vendor Development

Budgeting (CAPEX & OPEX) & Costing

Process Engineering & Improvements

Supply Chain & Logistics Management

Problem Solving Techniques

Risk & Hazard Analysis / BCP

Waste & Scrap Disposal Management

HSE Management

Training & Development

People & Resource Management

Strong Collaborator

Analytical & Innovator

Strategic Leader

Decision-maker

ORGANIZATIONAL EXPERIENCE

Plant & Equipment Manager

Aug’18-Jan’22 with Convrgnt Value Engineering Ltd., Dubai, UAE Highlights:

Led maintenance of all machinery and equipment on site for high raised buildings Contributed in Asset Management (900) maintained hybrid software prepared plant reports and plant allocation reports Ensured fleet (200) management and achieved cost reduction; devised & administered cost control initiatives saving $1 m Implemented Internal cost system (ICS) for all vehicles repairs and services by using job cards Utilized proven problem-solving techniques to improve customer satisfaction and vendor relations Established and managed the budget 50000 AED covering complete spares and consumable areas Designed departmental budgets to cut company spares costs 20% Imparted trainings on safety operational techniques to Driver, Operators, Mechanics as per Dubai Municipality rules Maintained vehicles &machinery fitness without fines as per UAE RTA standards Took lead in Retro fitting of EV conversion of petrol vehicle into electrical vehicle (Morgan classic vehicle) project Successfully completed modifications of Volkswagen Van, Cadillac Vehicle, Vintage Vehicles Datsun Sports, & Rolls-Royce Silver Managed & maintained vehicles like Nissan Infinti, Lexus Ls464L, JagaurXf, Mercedes s500, Range Rover, Toyota Land cruiser, Toyota Prado

Projects:

3D -Building Dewa

Maydan Recreation Club

Manara Villa, Oasis Villa Project

Plant & Equipment Manager(Group)

Jun’13-Dec’18 with Lee Construction Co. Ltd., Nairobhi, Kenya Highlight:

Led maintenance of all machinery and equipment on site for high way roads and dams and minig Ensured all 6 plants (batching plant, crushing plant, premix plant and crushing plant, premix plants were erected and commissioned as per schedule)

Projects:

Theta Dam (1billion), Jakarica Dam (1 Billion), Ngong Dam (800 Million)

(Sio-Lake victoria) Irrigation Project (3 Billon)

Thika Road (87 Km) (3 Billion), Isiolo Road

Ena-Meru Road (5 Billion) (180 Kms)

6 Story Building, Houses, Industrial Complex

Magnesium Mining In Mombas

Plant Manager

May’08-May’13 with Intex Construction Co. Ltd., Nairobhi, Kenya Highlights:

Led maintenance of all machinery and equipment on site for high way roads and irrigation dams and mining Received appreciation for erection of batching plant in 4 days Successfully completed Static Tower Crane (Zoomlion) Erection within 5 days Projects:

Meru-Jakarica Highway Road(120 Kms) (6 Billion) Loaruk Road Highway & Electrification & Irrigation (67 Kms) (8 Billion) Farm-Kaweru -Isiolo-Road 120 Kms (2 Billion)

Dy. Manager (Plant & Machinery buiding divsn)

charge for plant and Machinery Department in Hyderabad division all the sites machinery and manpower Successfully installed CP -30 batching plant in 3- days and Static Tower Crane Zoomline at Wipro Site Jun’04-Jul’08 with JMC Projects India Ltd, Hyderabad, India Highlights:

Regional In-

Projects:

Raheja Industrial Park Wipro 11 Story Building at Gachhibowli R. Reddy Labs Jublihils Head Office Building, Begumpet Flyover Mechanical Engineer

May’00-Mar’04 with Alfawzani Estd. Ltd., Riyadh, Saudi Arabia Highlights:

Led machinery maintenance, workshop maintenance and manpower control Completed mechanical designs for HVAC, Air Control, Fire Protection & Elevators while providing SME input to client and design teams ROLE ACROSS THE CAREER

Managing diverse range of Plant and Machinery Operations & Maintenance activities such as execution of strategic plans, plant layout, process & equipment, capacity utilization, process control, raw material localization, cost management, audits & inspection and quality assurance while achieving monthly, quarterly and annual targets of production volume Increasing the Mean Time Between Failures (MTBF) & Reducing Mean Time To Repair (MTTR) of the machines, thereby increasing Overall Equipment Efficiency (OEE)

Identifying the areas of obstruction / defects and applying Asset Management Tools like FMEA, RCA to rectify the equipment failure Successfully implemented operational and breakdown maintenance Introducing store maintenance system, documentation of fuel averages and consumption of fuel for all equipment monitoring Implementing Health, Safety, Environment norms & safety standards such as LOTOTO, MSDS, 5S, OHSAS Compliance, Fire Safety Mechanism, HAZOP Study, Risk Assessment, HIRA, Compliance of observation of safety task forces Anchoring Vehicle Safety Management Carbon in Plant as an additional responsibility with key focus to implementation of World Class Safety Standard along with Group Safety Alert CAPAs Coordinating for supply chain function involving parts identification and OEM supplied equipment management, drawing development, item code generation, purchase requisition generation and purchase to ensure timely availability of spares, tools and tackles and general consumables at site

Spearheading a wide range of functions related to Spare Parts Management which includes identification of spare part needs, planning, management & finalization of procurement schedules, indigenization of the spare parts, ZBB & VED analysis of equipment & scheduling and inventory cost reduction Leading projects from concept, commissioning to operational stage & activities involving gathering various requirements with respect to utilities, machines, manpower and ensuring timely completion of the same Creating annual capital spending budget (CAPEX & OPEX) request for replacement of equipment or major components by tracking components

Incorporating maintenance schedules and conducting periodic checks to ensure performance of various equipment and maintaining requisite documents for the same; implementing operational and breakdown maintenance Fostering healthy working environment; guiding, mentoring & monitoring the performance of team members to ensure efficiency in plant operations

EQUIPMENT MANAGED

Asphalt Machineries:

o Speed Craft Bitumen Distributors And Blowknox Pavers, Dynapac C-30 Steel Roller, PTR (Pneumatic Tyred rollers), Phonixchip Spreaders, Steel Rollers, Apollo Asphalt Plant, Speed Craft Bitumen Distributer and Builders Hoists Tower Cranes Static & Mobile: Zoomlion, Raymandi, Alpha, Ace cranes Batching Plants: CP-30 Swing Stetter, Maxomix

Concrete Pumps: 350D-Swing Stetter, HBT40c-Sany, BP-1800 Generators: Greaves320KVA,Cummins 125 KVA, 82.5 KVA, And 62.5 KVA & KOEL Rotating Equipment: Reactors, Centrifuges, Dryers, GLRs, Gearboxes Water Treatment Plants; Effluent Treatment Plant (ETP) And Waste Water Treatment Plants, Sweet Water Treatment Plant (DM Water & RO Water)

Distillation Columns; Solvent Recovery Plant (SRP), Water Distillation Equipment Plumbing Work (Pipe Lines, Fittings And Design) & Fabrication Techniques Electrical Maintenance: Panel Board Maintenance and all Synchronous Motors Heavy Vehicles: Veco420, Scania 420, Nissan UD Trucks, Tata And Ashok Leyland Tippers And Trailers, Articulated Dump Trucks(Caterpillars-350d) Astra Trucks Volvo FM-400 Trucks And Dumpers, Cat-350E And Water Tankers., Nissan Civilian Busse,Tata1613 Busses, Daewoo Busses, Tata Mini Bus, Toyota Hiace, Nissan Urvans Light Vehicles: Ford Rangers, Ford Everest and Isuzu (D'max), Nissan, Mitsubishi, Mahindra Boleros, Toyota Land Cruiser Classic Vehicles: Nissan Infiniti, Rolls-Royce, Jaguarxf, Toyota, Lexus, Toyota Prado, Toyota Land cruiser, Mercedes, Volkswagen Construction Equipment: Greaves Cotton Concrete Pump, Schwing Stetter Batching Plant, Transit Mixtures, Universal RM440 Concrete Mixtures, Davino Self Loaded Concrete Mixtures Make, Vibrators, Bar Bending Machines, Sparton and Universal Bar Cutting Machines

Earth Work Machines:

o Crawler Type Bull Dozers Caterpillar D8R Tod7r, D6R Series, Komatsud8r, Wheel Loaders CAT350E, JCB, Crawler Type Hydraulic Excavators Hyundai 305L, Caterpillars CAT 330L, 305L and PC-200, PC- 90, PC-71) o Vibration Rollers

o Bomag, Dynapac, Ingersoll-Rand

o Motor Graders Caterpillars 14G, 140G, 140H,12G and SANY o Soil Stabilization Machineries Bomag MPH-100, Caterpillar-250 PERSONAL DETAILS

Date of Birth: 22nd April 1973 Languages Known: English, Hindi, Telugu, & Kannada Address: 15-41 Vidyanagar PO, Eluru West Godavari Dt. A.P. India-534006

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