Production Associate Quality Engineer

CURRICULUM VITAE

Ramachandran Sampath

No: *, Yadhavar Street, Ninnakarai, Kattankulathur, Chennai 603203 +91-950******* Email:***.************@*****.***

QUALIFICATIONS SUMMARY

Highly skilled Process & Quality engineer with more than five years of experience in improving quality and processes within the trim & chassis in automotive industry. Demonstrated ability to cross check design for manufacturability and implement quality standards for new model development. Strong understanding of automotive industry quality & manufacturing processes such as assembly sequence, line balancing, Jigs, fixtures, tools and Chassis processes, interior processes & quality inspection. Have working knowledge of CATIA V5, Vismokup, Creo, Solid works & Auto CAD.

PROVEN EXPERTISE

Skill Description

Expected Experience

Preliminary Skills

Process Knowledge

Process Sheet, Trim & Chassis – UNM application, Pro-Apw, Excel

Assembly Simulation

Plant Process Simulation, Assembly Part Checking, Static & Dynamic Study, FMEA Knowledge

Design Phase Parameter & KPI

Process Simulate Software, Vizmockup, Clearance Study, Torque Checking, Standard Power Tool from Library

Physical Phase Experience

Digital and Physical knowledge for SE phase

Secondary Skills

Software

Knowledge on Process Simulate, CATIA, Basics of Delmia, PLM

MS Office

Working Knowledge of Microsoft Product Suite

Communication Skills

Strong Oral & Written Communication Skills

PROFESSIONAL EXPERIENCE

Segula Technologies (Deputed PSA) (Chennai, TN, India)

Process Engineering – Trim, Chassis & Final assembly 14 Dec 2021 to till date.

· Digital Examination- Verification of vehicle assembly sequence, assembly feasibility, interference & clash with environment parts& fit & finish requirement digitally & define the assembly process sequence & feedback to design team if any modification required in design level.

· Physical Examination- Verification of assembly sequence, assembly feasibility, interference & clash with environment parts& fit & finish requirement based on digital study output with proto level parts & feedback to design team if any modification required in design level.

· Prepare the requirements of physical examination in proto shop

· Implement and refine process sheets for assembly line

· Making operation sheet, small Jig preparation requirement confirmation, Tool Finalization, facility check for new model development in CATIA.

· Provide training to production as per new model process and procedures.

· Quality issues analysis & implementation of Temporary & Permanent Countermeasure.

Sky Onn Technology – Vendor for Renault Nissan Technology and Business Centre India (Chennai, TN, India)

Process Consultant – Production Engineering – Trim, Chassis & Final assembly 27 June 2019 to 24 April 2020

· Implement and refine manufacturing processes for new projects for Renault Nissan. Responsibility of Interior, Exterior & Chassis assembly process sequence preparation & verification and providing support for assembly operations while production in plant.

· Digital Examination- Verification of vehicle assembly sequence, assembly feasibility, interference & clash with environment parts& fit & finish requirement digitally & define the assembly process sequence & feedback to design team if any modification required in design level.

· Physical Examination- Verification of assembly sequence, assembly feasibility, interference & clash with environment parts& fit & finish requirement based on digital study output with proto level parts & feedback to design team if any modification required in design level.

· Prepare the requirements of physical examination in proto shop

· Implement and refine process sheets for assembly line

· Making operation sheet, small Jig preparation requirement confirmation, Tool Finalization, facility check for new model development in CATIA.

· Provide training to production as per new model process and procedures.

· Quality issues analysis & implementation of Temporary & Permanent Countermeasure.

Motherson Automotive Technology and Engineering Works Ltd (Chennai, TN, India)

Customer support Executive – Parts Quality – June 2015 to June 2019

· Manage supply parts inventory at customer end & report the daily status to plant quality manager.

· Incoming parts inspection for the parts receiving at customer end.

· Report the quality issues identified during incoming inspection to plant and initiate for temporary countermeasure.

· Attend the issues reported in the customer end & adopt the temporary counter measure for the customer end issues.

· Analyse the customer quality concerns & support for permanent countermeasure effectiveness.

· Validate temporary countermeasure and permanent countermeasure

· Prepare the inspection report with detailed data for the issues reported in customer end.

· Manage the daily customer end rejections and communicate to plant.

Motherson Automotive Technology and Engineering Works Ltd (Chennai, TN, India)

Production Associate – Process Engineering – Trims Assembly June 2015 to June 2019

· Implement and refine manufacturing processes for new projects for Motherson Automotive. Responsibility of Interior & Exterior trims sub assembly process sequence preparation & verification and providing support for assembly operations while production in plant.

· Digital Examination- Verification of vehicle assembly sequence, assembly feasibility, interference & clash with environment parts& fit & finish requirement digitally & define the assembly process sequence & feedback to design team if any modification required in design level.

· Physical Examination- Verification of assembly sequence, assembly feasibility, interference & clash with environment parts& fit & finish requirement based on digital study output with proto level parts & feedback to design team if any modification required in design level.

· Prepare the requirements of physical examination in proto shop

· Implement and refine process sheets for assembly line

· Making operation sheet, small Jig preparation requirement confirmation, Tool Finalization, facility check for new model development in CATIA.

· Provide training to production as per new model process and procedures.

· Quality issues analysis & implementation of Temporary & Permanent Countermeasure.

Ford India Pvt Ltd (Chennai, TN, India)

Production Associate Trainee – Engine Assembly, Trim, Chassis & Final assembly Nov 2011 to May 2013

· Production Standard Documents (QPS, Visual Aid, Poke yoke’s, Control Plan, Reaction Plan, Daily Check sheet, Tools specification sheet etc.… )

· Interior & Exterior trims assembly & Kaizen activities

· Assembling Diesel Engine & Sigma Engine Parts (EXHAUST MANIFOLD, INJECTOR, LEAKOFF PIPE, HIGH PRESSURE LINES, TIMING BELT ASSEMBLE, THERMOSTAT, TURBO CHARGER, FUEL PUMP, CAM IDENTIFICATION SENSAR, FUEL FILTER, MOUNTING BRACKET, DAMPER PULLEY)

Myoung Shin India Automotive Pvt Ltd (Chennai, TN, India)

Quality department – Pre-Delivery Inspection and customer support at Hyundai Motors India Nov 2009 to Nov 2011.

· Gap & flushness checking in door assembly & body condition

· All door spot weld quality inspection & Spot weld separation test

· Prepare the inspection report with detailed data if any issues reported in customer end.

· Skin panel inspection in door assembly & panel condition

· All door spot weld quality inspection, Spot weld separation test & Frame surface inspection

· Hinge face nut position scribing checking & Tear down inspection & making a report

· To inspect door assembly at Pre Delivery Inspection

· Screening vender parts to ensure free from defects

· Skin part inspection at body condition, Repair & Reworked part inspection

EDUCATION

Diploma in Mechanical Engineering, 2007 - 2009— Aries Polytechnic Collage – Vadalur.

DECLARATION

I hereby declare that the above information is true to the best of my knowledge and belief.

Date: Yours truly,

Place: (S. Ramachandran)

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