Commissioning Engineer Mechanical

BAHGAT AHMED DIAB

Address: Beni Suef, Egypt.

Mob NO. 002***********

E – MAIL: **************@*****.***

SUMMARY:

I have more than 19years’ experience in Maintenance &manufacturing field as Maintenance engineer, installation, test& commissioning engineer, maintenance department head,Maintenance manager

PERSONAL DATA:

Birth date : 12-11-1979

Marital Status: Married,4 children’s

Nationality : Egyptian

EDUCATION:

1996 – 2001: B.Sc. in Mechanical Design & Production Engineering

Faculty of Engineering, Helwan University.

2020-2021: Dilopma of Higher Study, Ain Shams University

Graduation project : Laser beam applications in welding and heat treatment and metal cutting

TRAINNING:

Helwan Cement Company, Cairo Egypt

El Nasr automotive manufacturing company

WORK EXPERIENCE:

Power of integrated projects 2018 –now(Egypt)

-Engineering manager

Build a well-operated maintenance team.

Assist and supervise maintenance team to handle all installation and maintenance works...

Prepare maintenance budget.

Initiate spare parts planning and second sourcing.

Support staff and personnel to improve output achievements.

Review and evaluate maintenance operations.

Improvise maintenance operations to save on costs and work time.

Des.2016 – Aug. 2017 (Abdulaziz Ali Alsudais & Sons Holding) (Red Bricks Factory)(Saudi Arabia)

Engineering manager

Responsibilities& duties:

Responsible for the maintenance department management with team more than 50 employees with training them and skills development them

General mechanical maintenance works in fabrication department

Develop and organize preventive maintenance and safety inspection for all facilities and equipment’s

Planned history for all facilities equipment’s to help me make spare parts lists and evaluate depreciation

Troubleshoots reliability engineering problems in the plant and proposes solutions.

Planning and scheduling of preventive and predictive maintenance plan for all industrial equipment’s

Coordinated maintenance issues with other departments to ensure preventive & predictive maintenance processes

To prepare purchase requisitions for spare parts and consumables (local, foreign) and arrange strategic spares availability to cope up with the maintenance requirements

Reviews job orders to determine work priorities. Schedules repair, maintenance, and installation of machines, tools, and equipment to ensure continuous production operation.

Manage, coordinate and follow up implementation the preventive maintenance schedule for all the machines.

Manage the development activities of modifying machines, tools, or equipment to manufacture new products or improve existing products.

Manage maintenance activities on utility systems required for operations.

Develops maintenance program in conjunction with engineering and maintenance staff.

Reviews production, quality control, maintenance reports, statistics to plan and modify maintenance activities.

Inspects operating machines and equipments for conformance with operational standards.

Reviews new product/line plans and discusses equipment needs and modifications with design engineers.

Requisitions tools, equipments and supplies required for operations.

Confers with management, engineering, and quality control personnel to resolve maintenance problems and recommend measures to improve operations and conditions of machines and equipments.

Coordinate with the machine manufacturer Engineer/Technician for technical information and supports.

Maintain adequate records and report periodically the required information to the concerned departments.

Manage, support his subordinates and evaluate their performance

Jan.2011 –Oct. 2016 MGI (Saudi Bin-Laden Group) (Saudi Arabia)

Maintenance department head

Responsibilities& duties:

Responsible for the maintenance department management with team more than 50 employees with training them and skills development them

Maintenance services (MEP works ) in workers housing and head office building

-Services &maintenance AC units

-Services &maintenance plumbing units

-Services &maintenance water pumps

-Minor civil works

General mechanical maintenance works in fabrication department

Develop and organize preventive maintenance and safety inspection for all facilities and equipment’s

Planned history for all facilities equipment’s to help me make spare parts lists and evaluate depreciation

Managing activities and developing technical solutions related to maintenance plan

Troubleshoots reliability engineering problems in the plant and proposes solutions.

Assure optimization of the Maintenance Organization structure

Analysis of repetitive equipment failures

Estimation of maintenance costs and evaluation of alternatives

Awareness of Quality, Occupational Health & Safety and Environment Management system principles

Record the daily, monthly report on the status of machinery and submitting them to senior management

Planned history for all facilities equipment’s to help me make spare parts lists and evaluate depreciation

Planning and scheduling of preventive and predictive maintenance plan for all industrial equipment’s such as :

-Compressor plant (operation, maintenance)

-Wastewater treatment,RO station ( pumps, valves,filters)

-Hydraulics circuits and pneumatics systems (hydraulic pumps, valves, accumulators, cylinders, heat exchanger, hydraulic motors, actuators, etc.)

-CNC M/Cs, Robots M/Cs, Water Jet M/Cs Gantry Cranes, Overhead Cranes of marble& granite manufacturing technology

-Automotive workshop for heavy equipment such as (forklifts, trucks, loaders, wheel loaders, excavator, mobile cranes, etc.)

-Rotating equipment (pumps, compressors& driers)

-Power transmission (belt & pulleys, alignments, couplings, industrial clutches, gear boxes, shafting, bearings, casing repair etc.).

-Condition monitoring & preventive maintenance.

-Sheet metal, Plumping, measurements and welding.

Establishing processes & documentations necessary for (ISO 9001:2000)

Maintenance and follow-up of electromechanical in industrial establishment

Coordinated maintenance issues with other departments to ensure preventive & predictive maintenance processes

Develop an action plan for the provision of spare parts

Knowledgeable in welding and some inspection methods

Knowledge in vibration analysis.

Action report costs of maintenance section

To prepare purchase requisitions for spare parts and consumables (local, foreign) and arrange strategic spares availability to cope up with the maintenance requirements

OCT 2010 – DEC. 2010 (Ministry of Electricity & Water), Kuwait

Spare parts engineer

Action necessary studies to demonstrate the equipment needs of the spare parts and ensure availability continuously

2005 -2010 (SEDY EGYPT)

Senior test & commissioning engineer

Responsibilities & duties:

Installation and maintenance of (Extrusion lines, Forming M/Cs, Blowing M/Cs, Injection M/Cs )

Installation and maintenance of (Compressors, pumps, Chillers)

Installation and maintenance of (paper lines, corrugated line )

Participate in customer meetings and provide technical support for sales engineers

Assist in the `development of commissioning plans.

Ability to cope with shift work and unsocial hours, which are often required where equipment is in 24-hour operation.

Assist in engineering design reviews.

Deal with clients; try to resolves problems within the scope of the design.

Pre-commissioning, commissioning, start-up and operation of new plant till operational and final acceptance certificate

Undertake problem solving and troubleshooting skills as part of normal commissioning duties.

Conducts site observation surveys and prepares field reports on the status of projects and completion of projects with respect to compliance to the plans and specifications.

Prepares general condition survey reports.

Communicate all projects safety concerns to employees involved projects.

Follow up maintenance contracts

Maintaining the equipment in good condition at all times

Making quick effective repairs when equipment breakdowns occur

Preparation and supervision of normal operating procedures that are safe, reliable, and economical

Preparation and procurement of training aids, system diagrams, and manufacturers' manuals for the training and guidance of operating and maintenance personnel

Preparation and supervision of a periodic test and inspection program for all air compressor plant

Plan Preventive maintenance (PM) of routine inspections of equipment recorded for future reference on inspection records. Its purpose is to anticipate and prevent possible equipment failures by making periodic inspections and minor repairs in advance of major operating difficulties.

Breakdown maintenance is the emergency repair of inoperable equipment performed by maintenance crews.

Develop a coordinated plan to efficiently handle emergency breakdowns.

Locating the source of trouble when problems occur so that repairs can be made. Compressor manufacturers will normally provide troubleshooting charts for their equipment. These charts can be very helpful in diagnosing problem

Implementation of engineering designs for companies and factories before the start of the manufacturing process, as well as operate and monitor the equipment clo

2002 – 2005 Dry Batteries factories

KOOM-OSHEIM–INDUSTRIAL ZONE–ALFYOUM- Egypt

Maintenance and production engineer

Responsible for the maintenance of production lines from the work of a good plan to follow up the faults and scheduling and plan for the preventive maintenance& corrective to improve the quality and productivity

Follow-up in the workshop of metal working machines such as( lathes M/Cs, milling M/Cs, and drills M/Cs )

Zinc metal melting furnace management

To prepare purchase requisitions for spare parts and consumables (local, foreign) and arrange strategic spares availability to cope up with the maintenance requirements

Skills:

Possess excellent interpersonal, leadership and managerial skills.

Good communication skills and advanced organizational skills.

Commercially aware and capable of working well under pressure within a team.

Relevant technical expertise (for example, test, design, development and operations experience) is of particular importance

Familiar with occupational Health and Safety

Reviews shop drawings and submittals.

Deals with Manual Technical Drawing

Time management, specially to meet deadlines

Managing projects planning and multitasking, presenting information

Monitoring customer accounts

Resolving client problems and relating customers

Preferred Experience in warehouse management

Expertise in managing the entire team including engineers, technicians and maintenance workers for completion of assignment

Skill work hand in the works of installation and maintenance

Attention to details and problem solving skills.

Using Computer application (word, excel),outlook AutoCAD 2D, Maximo

English(good) and German(middle) language

Arabic language (Native)

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