Electrician
Resume:
Tony Gates
Orangeburg, SC *****
***********@********.***
Work Experience
Manufacturing Maintenance Mechanic
Avara Pharmaceutical Services - Aiken, SC
May 2019 to Present
My role is a multi-craft maintenance technician and responsible for the installation, set-up, preventive, predictive and corrective maintenance for production equipment associated with production operations within the Aiken Facility complying with established standard GMP procedures and policies.
•Support Site initiatives aligned to increase productivity, decrease production cost, increase equipment uptime with the highest quality standards.
• Perform set-up, preventive/corrective/predictive maintenance on operational equipment to maintain them as per validation parameters, as per OEM recommendations and with the highest uptime percentage.
• Use SAP for work order & inventory control
• Properly document all work performed on daily activities as per maintenance schedule and/or break-ins at maintenance computerized systems.
• Perform all duties following established SOPs and Policies.
• Revise training requirements on a timely manner to have 100% on time completion for all training related to his/her position.
• Assist with Validation Periodic Review activities (MLP’s), Setup guides, SOP’s revisions.
• Support on the addition of new equipment’s to the Site as per request from Manager or Coaches.
• Support the Ops Maintenance Department on reaching KPIs Metrics as per yearly established goals.
• Take part on RCA, CAPA analysis as requested by manager or Coaches.
• To ensure that GMP, Quality, Health & Safety processes are adhered to in all aspects of role.
• Be responsible for his/her Developmental and PDP process on a yearly basis.
• Perform all other related duties as requested by Director, Manager or Coach.
• To demonstrate the key capabilities, behaviors and values as set out in the Company.
Controls System Technician
Amazon Fulfillment Center CAE1 - West Columbia, SC
October 2018 to May 2019
• A proactive control systems technician support role for fulfillment center operations, focusing on equipment troubleshooting and maintaining material handling equipment such as conveyors, sortation systems, scanners, cameras, print and apply systems, scales, HMI systems, and control cabinets.
• Maintain Dematic and Hytrol material handling control systems, including Allen-Bradley RSLogix 5000 & Studio 5000 PLC/PC controllers and industrial networks such as Ethernet, ControlNet, DeviceNet, Profibus, motor control systems, servo drives, frequency drives, and electrical distribution systems.
• Monitor MHE metrics and partner with facilities/operations for system performance issues.
• Utilize FC System Assessment reports to improve material handling system performance through maintaining and repairing identified deficiencies.
Utilize FC network support resources for guidance and assistance, and provide assistance to peers, as needed.
• Communicate technical issues to Facilities and Operations management.
• Identify, maintain, and troubleshoot motor controls including motor starters, VFDs, DC drives, and standard electrical components. Industrial electrical hands-on experience and troubleshooting, including 480V 3-phase, 110 VAC, and 24VDC systems. Identify, maintain, and utilize SCADA systems and KPI's.
• Interpret and understand policies and procedures and relate them to others.
• Train others with lesser skills.
• Fanuc robot experience as well. ProfiBus, Cognex, Keyence, SICK, Turck, Leuze, Beckhoff, Allen-Bradley, Yaskawa, SEW-Eurodrive, and Baldor are some of the manufacturers that are included in working knowledge.
Facilities Maintenance Specialist C
The Boeing Company - North Charleston, SC
July 2010 to October 2018
• A & I team lead in 88-19 AFT and also in 88-30 Final Assembly buildings for equipment maintenance teams. Position managing workflow process through factory using Maximo CMMS. Provide analysis, expertise, and support to operations to resolve broad technical issues. Prioritize projects and workflow to reflect shifting priorities. Acts as advisor to less qualified technical support specialists to meet schedules and or resolve technical issues.
• Facilities Maintenance Specialist C supporting production equipment maintenance in 88-30 Final Assembly area with Facilities & Asset Management group (F&AM).
• Obtained bid proposals, coordinate projects/schedules with DMG Mori, Fryer & Milltronics; oversaw performance of SOW, technical problem solving, coordinated training with multiple suppliers and OEMs for equipment maintenance, repair, and modifications totaling more than $500K
• Analyzed spare parts inventory, procured parts and set up in inventory to reduce machine downtime
• Strive to achieve a zero recordable and lost time case rate and hold oneself accountable for meeting the BSC site safety metrics.
• Provide input to improve maintenance processes and SOW.
• Provide support on DMG 3 & 5 Axis Mills with Siemens 840D HMI Advanced and Operate system controls.
• BOEING LEAN 101 & 201 Training; participated in total of 7 AMW workshops including DMG, AFP, Stringer Former Line, AIT carts, autoclave, paint booth 88-20 building; obtained certification as AMW certified instructor for TPM program
Maintenance Electrician
Westinghouse Electric Company - Columbia, SC
November 1999 to February 2010
• Worked in a controlled, nuclear fuel manufacturing environment working to strict NRC regulations and performing work procedures designed and written to perform work safely and effectively without occurrences
• Team Lead & Backup Team Manger Training, was also actively participating in each role on a regular rotation
• Troubleshot, diagnose and correct electrical problems with production and facility equipment using PLC ladder logic, electrical schematics and/or documentation.
• Utilize Reliability tools (example: procedures, equipment data sheets, & equipment manuals)
• CMMS experience using MAPCON for reactive & proactive maintenance tickets & inventory control
• Participate in RCCA analysis activities on production equipment issues
Electrician
Wateree Generating Station - Eastover, SC
July 1999 to November 1999
• Provide powerhouse electrical technical support to operations at the Wateree generating station.
Maintenance Electrician
Carpenter Specialty Wire Products - Orangeburg, SC
January 1995 to July 1999
• Maintained mill production and facility equipment performing reactive, preventative & planned equipment maintenance
• Performed preventive maintenance on Mitsubishi PLC's, DC drives, as well as AC/DC motors and controls
• Installed and calibrated Honeywell & Omron process control instruments & devices
Maintenance Technician
Worthington Custom Plastics - Saint Matthews, SC
June 1994 to January 1995
• Performed electrical and mechanical maintenance duties on infrastructure & equipment
• Analyzed and repaired plastic injection molding machinery
• Maintained auxiliary equipment such as PLC centralized vacuum loading systems, thermolators, chillers, and cooling towers
Maintenance Technician
Mayer Industries - Orangeburg, SC
April 1990 to June 1994
• Utilized electrical schematics and documentation to repair CNC machining and turning centers, ID/OD & surface grinders
• Performed mechanical and electrical plant maintenance as well as preventative maintenance on all types of equipment and controls along with plant infrastructure
Education
Associate Degree in Industrial Electronics Technology in Industrial Electronics Technology
Calhoun Technical College - Orangeburg, SC
May 1992
Additional Information
A highly motivated, results driven and experienced multi-craft maintenance technician with a 32 year industrial background in electrical, mechanical and instrumentation maintenance. Works well with limited supervision or in a team-oriented work environment. Specialized skill set includes electrical/electronic/instrumentation areas. Knowledgeable in CNC equipment, PLC control systems, vision systems, AC/DC motors/drives and all types of electrical systems. Knowledgeable of CMMS systems pertaining to maintenance organization activities such as inventory control, both preventative and reactive maintenance and equipment history. Provide reactive and proactive maintenance pertaining to facilities & production equipment and maintain a good working and open relationship with production management/employees and also with my maintenance teammates. Team lead experience with backup team manager training /experience in previous job positions. Experienced in using Microsoft Office Suite software. Seeking a position which will allow me to grow and utilize my proven leadership abilities and maintenance skills accompanied by a strong desire to learn new technology.
• NFPA 70E Safety Training
• NFPA 70E High Voltage Training
• Team Problem Solving Workshop
• Allen-Bradley RS Logix 5000 PLC Fundamentals &
Troubleshooting
• GE Fanuc VersaPro PLC
• GE Fanuc RX3i Maintenance with Proficy Logic Developer
Machine Edition
• Siemens Step 7 PLC w/HMI Advanced and Operate controls
• Predictive Maintenance Training with Renishaw Ball bar and ultrasound equipment
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