Cement Process Production Head, Commissioning Manager

January **** to August **** Orient Abrasive Ltd. (Ashapura Group of Comp.) Porbandar Gujarat

SUDESH KUMAR PATHAK

e-mail: ************@*****.***

Mob: +91-798*******

Alternative fuels, Waste Management Solution, Pyro Process, Grinding, Mineral Industries, Training & Development WORK EXPERIENCE

25 years of India & Overseas experience in cement Process & Production including exposure to all functional areas.

Multi-dimensional skills while serving at different challenging positions.

Potential to assist an organization to achieve goal with optimum growth.

By turning Waste problems into Waste management solution as Alternative fuels in Cement Industry clubbed with Business development, Project, Commissioning, Optimization & Processing.

Training & Development of Pyro process, Quality, TPM, Safety, Engineers turn table, Performance dialogue etc. to improve as a multi skill of people at plant level.

Managed production function & maintenance to produce required quantity of quality products.

Direct the effective & efficient use of plant production equipment & people. Provide leadership to department employees by directing, coaching, supporting & delegating as per required situations.

Developed & maintains a technically advanced & safety conscious team, strong demonstrated commitment to safety, developed SOP, SMP, Check list & Work instructions.

Leadership with expert interpersonal, Strong analytical & troubleshooting skills. Dec 2021 to till date Maithan Ceramic Ltd. Dhanbad Jharkhand Head (Advanced Mineral) – Responsible for Overall activities of Kiln for making Calcined bauxite.

Production planning, Process control & all the activities of Process, Production & Maintenance) (By focusing into breakdowns with analysis).

Responsible for Plant Project Erection and Commissioning.

To run the plant at efficient manner to get optimum level of productivity.

Plant safety, Housekeeping, all the activities of value addition to continual improvement for growth of the Plant. August 2020 to Dec 2021 Max Cement (Green Valliey Industries Ltd.) Meghalaya AGM (Head Process & Production) – Responsible for Kiln 1700 TPD, Raw mill 115 TPH & Cement mill 80 TPH (PPC).

Production planning, Plant operation, Process control & Team management.

Training/work instruction, Plant housekeeping, Plant safety & all activities, lead the team to deliver effectively. TNI & provided training to plant engineers.

Optimize equipment according to standard procedure to enhance performance & product quality, ensuring the achievement of all Key Performance Indicators (KPIs).

Perform the root cause analysis & resolve problems, dealing with emergency, unplanned, problems & repairs.

(By the focus on frequent breakdown with data analysis to avoid the stoppage to get optimum output). AGM (Head Production & Maintenance) – Responsible for Operation & maintenance of four Kilns for making Calcined bauxite, Gradation line for different size of grits & mills for fines & coal grinding. (Prod planning, Process control & all the activities of Process, Production & Maintenance) (By focusing into breakdowns with analysis & by some modification in system achieved production targets within 8 months & cost reductions of INR2000/Ton to make Calcined bauxite

(RGCB & AGCB).

Commissioning Manager – Lead Commissioning of all sections of cement plant including Sox NOx reducing system - optimization, trouble shootings, reliability & performance test of different sections. YTL Cement Pahang Malaysia commissioning, optimization of 5000 TPD. Dungsam Cement Bhutan commissioning, optimization of 5000 TPD. Samrat cement Dang Nepal commissioning, optimization of cement grinding (60TPH). JSW Cement Vijaynagar Karnataka Roller press (4 No’s) comm, optimization for OPC/slag grinding (100 TPH). JSW Cement Salboni West Bangal Roller press (4 No’s) comm, optimization for OPC/slag grinding (100 TPH). Jaypee Cement Churk Commissioning & optimization of Roller press 120 TPH.

***All the commissioning work finish on time targets & get appreciation from Customers. October 2015 to December 2018 KHD Humboldt Wedag New Delhi India

May 2015 to October 2015 Maweni Lime Stone Ltd. (ARM Cement Ltd.) Tanzania April 2011 - April 2015 Ambuja Cement Limited (HOLCIM) Ch&rapur India Dec. 1993 - Dec 2010

Sr. Manager (production) - Responsible for overall Process & Production activities to plan & manage operation of various production equipment’s viz- WIL Kiln 4000 TPD & Raw mill two no's 150 TPH each. Platform Manager – Geocycle India (AFR)

Milestone of AFR development as Project Erection & Commissioning of Geocycle Platform, Geocycle Lab & firefighting system for Pre-processing of Non-Hazardous & Hazardous waste, Responsible for alternative fuels preprocessing Platform operation considering the implementation & full compliance of the Plant Standard Operating Procedures with complying all statutory / quality / Safety management systems ACert., AFR value addition by Proximate, ultimate value & development.

(Successfully completed the Project & run system with 7.8% TSR smoothly)

*Development program for "Geocycle Operation in India" at Holcim Cement Vietnam.

** Awarded for “Dedication of Work & Commitment During Duty Hours” by Ambuja Cement (Holcim). Dy. Manager (Production) – To manage trouble free & safe operation & planning of various production equipment’s viz- Polysius ILC Kiln having capacity of 7650 TPD, Pfeiffer Raw mill of 550 TPH & five Cement mills. Worked as a Asst. Plant Engineer to Manager (Process & Production) – At Modi Cement (Now Ambuja Cement Bhatapara, Maihar Cement Ltd. (Now Ultratech Cement), Prism Cement Ltd. Satna, Diamond Cements (Heidelberg Cement) Damoh, Ultratech Cement Ltd. Hirmi, as a Plant Operation, Plant Commissioning & Section head level – Responsible for Process & Production, effectively planning & to manage operation of KHD, FLS, Polysius designed ILC, SLC Kilns 3000-10000 TPD, FLS, Atox, Loesche, Polysius & Pfeiffer VRM, Ball mills & Roller Press.

* Awarded for unique plant operation & best suggestion by Maihar Cement.

** Awarded for suggestion of Cooler operation by Ultratech Cement. EDUCATION

MBA in Operations Management.

Post Graduate Diploma in POLLUTION MANAGEMENT.

M.Sc. Chemistry, B. Sc. PCM.

Major Development Programs

Kiln operation & optimization for maximizing output & cost reduction by NCCBM.

Kiln Operation & Optimization at R.T.C. Jamul Cement Works Bhilai (C.G.).

Refractory seminar by Refratechnik.

Safety Training program on Train the trainers by Cholamandalam New-Delhi.

Building tomorrow's leaders by Vincent D'silva Mumbai.

Transfer of Microscopy Conclusions in Cement Plant by Holcim.

National Seminar on Odour Assessment & Control in India at Goa.

Development program for "Geocycle Operation in India" at Holcim Cement Vietnam.

Extensive Firefighting training program by Mariners Academy Mumbai.

Harappa Education program on Think, Solve, Communicate, Collaborate & Lead. CTC 26 Lakhs/Annum with full furnished family accommodation. Date 10.03.2022 Sudesh Kumar Pathak

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