Operations Manager with 20+ years of experience in Plastic industry

MILIND V. PATIL

Manager Operations +** - 937-***-****

*********@**********.***

Aiming for senior level assignments in Operations & Plant Management with an organisation of repute. Profile Summary Core Competencies

· Seasoned & Versatile Engineering professional with 20+ years of significant experience in Operation Management, P&L, Business Development, Strategic Planning & Plant Engineering.

· Motivator, Organizer & a Decisive Leader with successful track record of directing major operations from conception to implementation.

· Expert in reduction of middle line expenses, increase in top line by implementing business development projects thereby achieving desired bottom line.

· Successfully implemented utilization of recycled plastics on the basis of circular economy to reduce raw material cost, this resulted in additional collection of 4% revenue.

· Proven track record of executing cost saving techniques, energy conservation measures, renewable energy source projects and modifications to achieve substantial reduction in operation expenditures.

· Good exposure in identifying the improvement opportunities for methods improvement, process improvement, manpower utilization.

· Capability in developing and maintaining the overall process in accordance with internal and external quality guidelines & Manufacturing Management Best Practices.

· Proficient in planning & carrying out production activities of plastic manufacturing industry.

· Expertise in Electrical & Electronic Systems, Hydraulics and Pneumatics

· Track record of utilizing a process-oriented approach towards accomplishment of cost, profit, service & organizational goals.

· Proficient in planning & executing maintenance techniques for wide spectrum of equipments, carrying out tests/ inspection as well as devising solutions for maintaining sound environmental and safety conditions.

· Demonstrated abilities in optimising resource & capacity, escalating productivity & operational efficiencies.

· An effective communicator with excellent presentation, interpersonal, negotiation & analytical skills.

Operations Management

Project Management

Business Development

Production Management

Innovative Practices

TPM Implementation

Energy Conservation Measures

Inventory Management

Solar Power Project

Green field / Brown field Project

Cost Saving Project

SAP / ERP

ISO & IATF 16949 Documentation

Policy / Procedure Implementation

Maintenance Techniques

Education

· B.E. (Electronics & Power) from Priyadarshini College of Engineering, Nagpur, Nagpur University in 1999 with first class Career Timeline

Jun’00-

Jan’03

Jan’03-

Oct’04

Oct’04-

Aug’05

Aug’05-

May’06

Jun’06-

Apr’07

May’07-

Apr’11

Jun’11-

Nov’15

Nov’15-

Oct’19

Nov’19-

Apr’21

Jain Irrigation

Systems Ltd.

as

‘Electrical Engineer’

Varroc Engg.

Pvt. Ltd.

as

‘Maintenance Engineer’

ITW India Ltd.

as

‘Executive-

Maintenance’

Filtrum Tools

Pvt. Ltd. as

‘Executive-

Maintenance’

Badve Engg.

Pvt. Ltd. as

‘ Asst. Mgr. -

Engineering’

Starion India

Pvt. Ltd. as

‘Dy. Manager

Utility’

Trident Packaging

Solutions as

‘Manager-

Maintenance’

Varroc Polymers

Pvt. Ltd. as

‘Manager

Maintenance’

Silafrica Kenya

Ltd. as

‘Technical

Manager’

Key Result Areas

· Provide Engineering excellence for new product introductions, handling all phases of manufacturing from concept to product launch. Managed pre design discovery, 3D models, prototype build, mould construction, quality plans & streamlining production. Coordinate the mould development program with European/Asian mould makers.

· Implement and refine manufacturing processes by applying continual improvement & lean manufacturing principles to all areas of production. To ensure reduction in scrap.

· Conceptualising and executing the TPM program; steering project activities including mould/machine techno commercial finalisation, procurement, layout, utility arrangement.

· To handle overall Capex budgeting of plant, finalising & implementation of capex projects.

· Coordinating with the team to improve equipment capability, optimise the processes in terms of uptime, yield, reliability, throughput& overall OEE.

· Planning, guiding and supervising entire maintenance programme for the plant machinery & utilities.

· Successfully reduced the energy cost & repair maintenance cost by 4%.

· Conducting failure investigation analysis, undertaking measures for avoiding breakdown and increasing machine uptime & equipment reliability.

· Responsible for auditing & maintaining documentation as per ISO 9001,IATF 16949 and VDA 6.3 standards.

· Liasoning with the Govt. Authorities Electricity Boards, Fire Fighting System, MPCB etc. to obtain necessary approvals. Highlights

· During green field project successfully executed the erection & commissioning of Moulding Plant, Paint Shop and Utilities.

· Successfully developed the injection moulds, IML line with robotics.

· Reduction in Raw material cost. Optimize the processes & reduce inventory.

· Reduction in labour cost by implementing automation techniques, developing SPM's.

· Efficiently performed operations of the following equipments: o CNC & Automatic Injection Molding Machines, Blow Molding machines, Roto Molding Machines, Extrusion Machines o Paint Shop, Rubber Molding Machines, Hydraulic Presses & Tool Room Machines. o SMT Line, ODD Line & Refrigerator Line

o Printing Machines, Flexoplate Machines & Utilities

· Lead production activities related to ODD Line, Mould Shop& Press Shop; For ODD line increased production UPH of ODD line from 1000 to 1150.

· Responsible for managing:

o 22 KV Express feeder installation, Execution of load extension activity from 750 KVA to 1250 KVA. Includes sanctioning & release of load from MSEDCL, electricity duty exemption. o Installation of new circuits to injection moulding machines as per requirement o PLC fault finding & analysis of SPM's

Technical Purview

Moulding Machines

· Elion / Milacron/ L&T / Engel /FCS /LG / Windsor/ PI/ Rogger/ JM/ SM / Fanuc/ Haitian / Vertical Type IMM/ Naroto Roto Machines / Uniloy Blow Moulding / Yankang Blow Moulding

· Vandam Printing machines

Utility

· Compressors (Atlas Copco / Elgi /Kaiser), Dehumidifier, Crane, Ultrasonic Welding Machine, Fire Fighting System, D.G. Set

(up to 1500 KVA), Centralized Loading System, Water Treatment Plants, AHU's, Chillers Certification / Trainings

· VDA 6.3 Certification, TPM Trainings, SAP PM Module, ERP.

· Won Kaizen runner up award in Quality circle Forum of India, Pune Personal Details

Date of Birth: 23 rd July 1978

Address: C1-1003, Colonnade, Opposite to Hyundai Showroom, Kharadi, Pune - 411014 Languages Known: English, Hindi and Marathi

Passport No.: U9144772, Passport Expiry Date: - 06/07/2031

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