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Instrumentation Engineer of Oil n Gas Experiences ( 20 yrs)

Location:
Kolkata, West Bengal, India
Posted:
April 12, 2022

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RESUME Cell: **** 747-***-****

Email : adqrpk@r.postjobfree.com

Dipanjan Datta

B. TECH in Instrumentation & Electronics, from Jadavpur University, Kolkata in 1996. MBA from SMU (2007)

CAREER SUMMARY:--

25 years’ experience in the field of Maintenance & Project for Oil & Gas, Power Sector & Petrochemical

Execution of various Greenfield & Brown Field Projects from feasibility stage to plant stabilization & Maintenance establishment

Review Project scope, preparation of material requisition, material selection, data sheets & specification. Technical Evaluation of vendor offers, Vendor discussions, Vendor drawing reviews, follow up vendor inspection visits etc..

Key Skill like imparting continuous improvement strategy to achieve Plant Production & Maintenance KPI & meeting organizational objectives.

Improvement of Maintenance standard by imparting RCM, FMEA, RCA etc.

Hands-on experiences over different Quality/ Statistical Tools like 5S, Kaizen. TPM,

Hands on Experience in SAP, MAXIMO system

Introduction of latest Automation technique like IOT, Wireless communication to improve overall Plant efficiency as well as Safety standard.

Fully conversant with Legal requirement of government Rules over Metering Section, Weights & Measure, Radioactive Regulations, Environmental obligation etc…

Development, Imparting Training, acting as Mentor for Junior employees, successor PROFESSIONAL EXPERIENCES: (25 yrs. in Oil & Gas, Petrochemical. Power) Duration Company Industry Sector Designation

Feb-2022 onwards Tata Consulting Engineers (TCE) Various Consultant Jan 2021 to Jan 2022 GTZ India Pvt. Ltd. Specialty Chemical/API Technical, Project Consultant Sept. 2014 to Dec 2020

Abu Dhabi national Oil Company

(ADNOC) Onshore, UAE

Oil & Gas Engineer-Expatriates

April 1999 to Sept. 2014 Mitsubishi Chemical Company, Japan Petrochemical, Oil &

Gas

GM-Control &

Instrumentation

March ‘96 To March ‘99 DLF Power, IJT Power GET, Engineer Experiences By No. of Projects for different Process Plant A>> Petro-Chemical // Oil n Gas Sector

Maintenance & Project

Habshan Oil & Gas Project, Abudhabi, ADNOC (Project Cost 1.8 Busd)

NEB Oil & Gas Project, Abudhabi,ADNOC (Project Cost 0.9 Busd)

Petrochemical Project & Maintenance of Mitsubishi Chemical Company Haldia ( 02 Nos Plant)

Refinery Project/Maintenance support of Mitsubishi Chemical Company, Japan

PET Film Project of Mitsubishi Chemical Indonesia

Project & Maintenance support of Mitsubishi Chemicals Overseas projects in China, Indonesia, Korea B>> Power Sector :

Project Engineering, Commissioning & handover of projects

110 MW Power Plant with CFBC BOILER instrumentation for BPM, MP

120 MW Power Plant (IJT) instrumentation for ICCL, Orissa

95 MW Steam Turbine based Power Plant Instrumentation for M/s. IRIL, Gujarat 2

Training/Seminar/Certification Course

Safety Training By DUPONT

5S, KAIZEN, Lean Management Training by Mitsubishi, Japan

ISO/OHSAS Training & Lead Auditor Certification by DNV

Process Safety/SIL Training by DNV, UAE

DCS/Automation By Yokogawa/ABB

SPI (INTOOLS) by ROLTA, India

FMEA, RCM Training by ADNOC,UAE

For different foreign-assignment visited Japan, Korea, Indonesia, Singapore Personal Information

FATHER’S NAME : Sri Dilip Kumar Datta

D.O.B. : 08’th June’ 72

NATIONALITY : Indian

MARITAL STATUS : Married

Passport No.: K0467697, Kolkata, WB

Detail JOB PROFILE:

## Maintenance Activity:

o Ensuring “Safety first” in all type of Maintenance Activity as per Company Safety Policy o & issuing Safety Permit/PTW, JSA, TBM, Conducting TRA, DUPONT Safety module etc. o Planning & executing Maintenance schedule ( Long term, Short Term etc.) as per continuous plant operation demand & discussion with Operational members

o To carry out & coordinate Maintenance Reliability & Root Cause Analysis of Daily Maintenance trouble activity to resolve the recurring issues

o Planning & execution for shutdown & Long term Maintenance schedule of Instrumentation items (field instrument, Control Valve, On-off valve, DCS, PLC etc)

o Selection of Maintenance & AMC vendor as per job requirement & direct them accordingly o Overhauling of special control Valves, ESD valves, On-off valves/Actuators o Carrying out overhauling of DCS,IPS, FGS systems under PM activity o Daily job/trouble analysis through CMMS & taking permanent countermeasure o Carrying out Field bus & HART based instrument maintenance through Asset Management software o Conducting PID Tuning jobs for process optimization o Deciding Inventory requirement & purchasing as per departmental Budget o Deciding Maintenance Budget & maintaining yearly Budget by analyzing monthly base o Making Inventory list, maintenance list through SAP/MAXIMO & ensuring availability at site o Making SOP & Record sheet (as per ISO, Shell standard) for different Instrumentation maintenance o Carrying out all ISO/OHSAS related activity in department o Providing Training ( Technical & Safety) to Instrumentation personnel o Trouble Analysis & execution of Permanent Countermeasure through MOC o Carrying out all sort of Departmental Activities as directed by Company Target, policy like Achieving KPI, Cost control activity, Development programmer of members etc.

##Direct Hands-on experience (Calibration, Troubleshooting etc.) over followings

DCS : Detail Engineering, Commissioning & Maintenance of

### Centum CS, CS3000, Centum VP (with FF, Smart ) of Yokogawa

### ABB AC800M/AC800XA series ### Honeywell Experian

###Siemens Telepram Me . PCS-07; ### Rosemount Delta V

ESD/F&G System/PLC-SCADA : Engineering, Commissioning & maintenance for

## Safety PLC of Siemens (S7-300, 400 FH),## Yokogawa (Prosafe-RS)

## ABB AC800M HI ## TRICONEX ## Modicon Schnider STARDOM of Yokogawa

## Controllogix, SLC, V Monitor of Allen-Bradley ## Melsec of Mitsubishi

PIMS (Plant Information Management System) selection, execution, maintenance of Aspentech Infoplus-x & Exaquantum

(Yokogawa), PI etc.. package

Plant Optimization through PID Tuning, Alarm Rationalization activity Smart/Field bus instruments Smart /Fieldbus Transmitters for level, pressure flow measurement make of Yokogawa, Rosemount, E & H. Siemens, ABB etc.

Flow meters : Magnetic, Mass, Multi phase, Water cut, Vortex, PD, Turbine of Smith, Emerson, AGAR, E n H, 3

Level: Radar (Khrone, Magnetrol,KTek etc.), Radioactive (OHMART,E&H ), Interface Level Detector, Displacemet Level Detector, Bubbler, Sounding Weight, Conductivity, Float, Tuning fork, Tank Gauging System etc. Analyzers : Gas Chromatogram, Gas Detectors, Ultrasonic Leakage Detector 02 (Paramagnetic, Zirconia, Trace), Co2 ( NDIR), PH, Conductivity, CI2, Turbidity, ORP, TOC, Wind Meter,STACK Analysis, Online Sulfur Analysers etc. of Rosemount, Honeywell Yokogawa, Siemens, Servomex, AMETEK etc.

Control Valves : Severe Service valves of oil n Gas Industries (make---Dresser, FlowServe, Fisher,Samson On-of Valves: ESD Valves of Tyco, Flowserve, CCI etc.,

Up Stream & Downstream Metering System overall Activity

Online Fire & Gas Detectors of Honeywell, Rieken, GM, Draggers, Detronics,Simtronics etc.

VMS of Compressor Train, Turbine of Bentley, Shinkawa, BRAUN etc.

Powder/Product Packaging System, Silos, Weighing scale/Systems etc. Project Engineering, Commissioning & Maintenance of different vendors like Yamoto, Kunota, Satorious, Siemens etc.

## Project (Engineering, Construction support, Commissioning) :

## Project Activity

Review Project scope, preparation of material requisition, material selection, data sheets & specification. Technical Evaluation of vendor offers, Vendor discussions, Vendor drawing reviews, follow up vendor inspection visits etc.

To carry out risk assessment of the project and enforce Co.'s methodology & project standards to mitigate the risk

To manage scope including the collection and management of all project issues with associated negotiations and approvals.

To manage effective coordination between Engineering & Supply Chain Management for Procurement activities & monitor monthly project review

To Monitor Project micro schedules and revises as appropriate to meet changing Needs and requirements & delivering the project within the budget defined

Supervise Design Contractor's activities during detailed design and engineering phase including review of reports, attending meetings, monitoring of resource levels, monitoring of compliance to DEP's, HSE etc. Review Key Deliverables prepared by design contractor's Instrumentation team Plan, schedule, monitor and control activities necessary for predictable fulfillment of planned activities for the project with efficient utilization of available resources

Co-ordination between different Departments & ensuring timely availability of project Deliverables

Co-Ordination of different Meeting related to Project, Engineering design and Conflict issue resolving

Specific Project Detailing like--- Project invoicing and follow up the payments, to carry out detailed project plans, critical path analysis, Progress analysis, Project invoicing and follow up the payments. o bulk material control . Control materials reconciliations through Site Stores Contractors' Bill certification methodology, Site Execution Team management

Review and evaluation of equipment bids for technical compliance, review/ approval of vendor drawings, participation in witness testing, review and approval of TPI reports etc.

Understand legal and contractual requirements to manage projects within given borders and to request legal support/clarification as needed.

## Design Engineering Activity: ---

o PID review, Instrument-index/list preparation, making Specification sheet, selection of suitable Field Instruments, Control Valve, Emergency Shut Down Valve, On-Off Valve, Analyzers etc. o Participating in Hazop, HAZID, LOPA study, SIL Design & Estimation etc. o Techno commercial Bid Evaluation, detail discussion with Instrument Suppliers & finally taking decision of Purchasing, Inspection etc.

o Basic Design Package for Instruments, DCS,PLC,SCADA preparation, Selection of DCS,PLC as per I/O requirement, I/O allocation & Detail Engineering, Conducting FAT for DCS,WHCP, SCADA,ESD & other Instrumentation Package/items o Detail Engineering comprising of Analyzer House Layout, Process Hook-ups, Instrument Main cable Tray Layout, Instrument Location plan, Instrument Junction box Schedule, Instrument Cable Schedule, Interconnection Diagram with Electrical Equipment and Package units, MTO etc.

o Foundation-Field Bus segment/item selection/design, loop Drawing, JB Detail, procurement, linking with Automation

(PC/PLC/DCS), Generating Control Loop etc

o Using different standard like ASME,ANSI,IEE,ISA,DIN,JIS,SHELL DEP etc o Using different Type of Instrument design-application/calculation software INTOOLS Version7.0 (Smart Plant Instrumentation), Flow calC, Flowel, Rosemount Tool Kit, E & H applicator, Cv selection software for Dresser, First View (Fisher), Samson etc, MTL, P& F Field Bus Calculator etc.

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