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Operation &Optimization, Capex Project Management & Engineering

Location:
Vasanth Nagar, Karnataka, India
Salary:
120000 USD
Posted:
April 10, 2022

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Resume:

L. Jayadeva

Meticulous and a versatile professional holding rich experience 30+ Years in identifying opportunities resulting into an Enhancement to Portfolio to yield improved business results. Exhibits excellent organizational and problem-solving skills. Works well in team environments and displays strong work ethic. Proven Success in Process Operations, Erection, Commissioning Projects in Wood Processing, Fiber Line, Chemical Recovery and Power Plants in Pulp and Paper Industry. Consistently assumes responsibility to complete the Projects within time and budget constraints, both independently and on teams. Fluent in English, Hindi and other Indian languages. Technically Proficient in Projects Handling, Operation and Engineering, Good in Negotiation with the Vendors, Follow -up Action, Operation, Process Control, Process Design, Energy and Mass Balance, Erection and Commissioning, Cost Control, Process Optimization,Manpower Management, and MS office, Auto-cad and Power Point Application. Demonstrated ability to work with team members throughout an organization, excellent analytical, communication, team leadership skills, planning and priority setting and quality and timely decision making Budgeting experience

+91-636******* / +66-648****** adqqtn@r.postjobfree.com Headline

Leadership & Management > Communication > Problem Solving > Evaluate > Creative Thinking > Team Work > Career Development > Personal Development

A Brief Synopsis

Organisational Scan

Bangalore, India

Evergreen Plus Co Ltd. Bangkok, Thailand Oct 2017 - Till date Technical Manager

Key-Role

Tech Manager, Looking after Erection and all Process Areas – Wood Plant, RDH Cooking Process, Washing, Screening, Bleaching, Recovery Boiler, Evaporators, Flash Dryers, Pulp Dryers, Recaust, Lime Kiln, Power Plant, Water, Waste Water and DM Plant, Understand and implement compliance documentation. Understand and implement regulatory directives.

Develop and implement strategic and tactical management issues. Execute new technical integrations to support related activities. Maintain and manage technical product support.

Develop and implement efficient instrument integrations. Resolve and respond to customer issues and inquiries. Train, guide and mentor technical staff in their day-to-day functions. Operate within the budgetary limits.Assist and support technicians in executing projects. PT Toba Pulp Lestari - A RGE Group, Indonesia) Oct 2016 - Feb 2017 Dept Head

Energy Compring Power Boiler,Steam Turbines, Recovery Boiler, Evaporator, Recaust, Lime Kiln, Water Treatment, Effluent, Coal Gasification Plant in PT Toba Pulp Lestari. (a Dissolving Grade Pulp Mill) which is a Part of RGE Group, Indonesia. Taking care of the Operations.

OKI Pulp Project – World’s Largest New Pulp Project (Indonesia) (A Asia Pulp & Paper Group, A Sinarmas Group Company) 2012 - Aug 2016

Project Manager

Key-Role

Currently working as a Project Manager and Co-Ordinator for the World’s Largest Gasification Project in Pulp and Paper . Pulp Mill Capacity of 2.4 M Tons/Annum Capacity being built in South Sumatra, Indonesia. Completely Responsible for Overseeing all the Project starting from on Pre- Engineering stage, Erection, Commissioning and Operation

Involved in RB, Evaps, Power Boiler Technicals during Pre-Engineering Stage Technical Support for LK and RC Projects

Responsible for Overall Project Implementation of Condensate Polisher Plant Initial Co-ordination during Pre-Engineering Stage of OKI Pulp Project. Prepare Energy and Mass Balances of Bark Gasification Plant from time to time PT Indah Kiat Pulp & Paper, Perawang, Indonesia ( A Asia Pulp and Paper Group) 2009 - 2012 Manager in Efficiency and Technical Team in President’s Office ( POF) Key-Role

Worked in President’s Office ( POF) as Manager responsible for Feasibility,Technical Study and Implementation for Coal Gasification Project for Lime Kiln11 and Power & Chemical Recovery Plants Responsible for Various Parameter Analysis, Efficiency Improvement Plans, Energy and Steam Savings Projects, Technical Audit in the mill.

Co-Ordination On Technical Support for New Power Boilers -MB/TG#24, MB/TG#25 & MB26-TG26 Projects – 670 TPH Stea Generation Capacity and 150 MWH each Capacity

PT Indah Kiat Pulp & Paper, Perawang, Indonesia (A Asia Pulp and Paper Group) May 2007 - 2009 Manager – Recovery Boiler Dept

Key-Role

Responsible for 4 Lines of Recovery Boilers and 4 Lines of Evaporators with a combined capacity of 15,200 TDS per day Black Liquor. Responsible for Operation of 4 Lines of Falling Film Type Evaporators plant with a Combined Water Evaporation rate of 3400 Tons of per hour.

Handling new Recovery Boiler Project of capacity of 2200 TDS per day (RB13) and CRP system. Successfully commissioned 3 Evaporator Upgrades of 680 TPH capacity each (New VE-1A and VE-11 ), VE12 ( 1050 TPH Evaporation Capacity)

M/S Panjapol Pulp And Paper Ind. Thailand 1998 - 2007 Assistant Manager – Pulp and Recovery

Key-Role

Successful Re-commissioning, Stabilization and Operation of the Chemical Recovery Plant comprising, Evaporators( combination of FCE and LTV type - AH Lundberg,Canada Make, 96 T/Hr Evaporation capacity), Steam Stripping Column, Recovery Boiler ( B & W Make, 370 Tons/D BL Solids), Joy Technologies, Canada, ESP, Re-Causticizing and Lime Mud Filter ( Dorr-Oliver, Canada) and running it at 114 %MCR Plant controlled by Bailey DCS,Canada and later Up-Graded to Yukogawa - Centum CS - 3000,Japan. Preparation of Project Cost Estimates, Operating Budgets, Failure Analysis. Successfully Executing the Installation of R Boiler New Floor Panel Tubes and New Super Heater Tube Panels in Co-ordination with the Designer/ Supplier

Successfully Managed ESP Up-Gradation Project to obtain International Emission levels. Prepare Mass and Energy Balance Report on Evaporator and Recovery Boiler and its periodical assessment & Subsequent action plan. Upgrade Soot Blowers with high Velocity Gemini Type Nozzles. nviting the Designers, Suppliers/ Vendors and discussion and Planning about Plant Up- gradation/Modification and Follow –up. Additional responsibility of Pulp mill Operations (300 T/D Pulp), Comprising Kamyr Continuous Digester, Thickener Washer –Ingerssol Rand Make, Pressure Washer- Rauma Rapolla Make.

Carried out Initial Works on De-Shive Refiner to increase Pulp Yield and Production . Training and Updating the Sub-ordinates and Operating Personnel by preparing proper Training Material GRASIM INDUSTRIES, INDIA (Aditya Birla Group,India) (a Dissolving Grade Pulp Mill) 1996 - 1997 Senior Process Engineer – Technical and Projects

Key-Role

Operation of Chemical Recovery Plant comprising LTV Evaporators, 4F (80 T/ Hr Free Flow Falling Film Type supplied by Rosen Blad

,USA),

JMW Recovery Boiler (360 Tons/D BL solids), Warkaus Lime Kiln (Finland), Project Involvement in 4F Evaporator and Lime Kiln Installation and commissioning. Involved in Various Process Parameter Analysis and Inputs Chemicals Reduction. Manpower management, Process optimization

APR BILT LTD INDIA ( A Thapar Group,India) -( a Dissolving Grade Pulp Mill) 1987 - 1996 Shift In-Charge (Chemical Recovery)

Key-Role

Operation of Chemical Recovery Plant comprising L & T make Evaporators, CE design Recovery Boiler( 240 Tons/D BL solids), ABB ESP, Dorr Olivers Causticizing plant and Grasim Indusries Rotary Lime Kiln. Process Optimization and Trouble shooting.

Career Accomplishment

Evergreen Plus Co Ltd. Bangkok, Thailand Oct 2017 - Jan 2019 Technical Manager

Key-Role

Tech Manager, Looking after Erection, Maintenance and all Process Areas – Wood Plant, RDH Cooking Process, Washing, Screening, Bleaching (Fiberline Process), Recovery Boiler, Evaporators, Flash Dryers, Pulp Dryers, Recausticizing, Lime Kiln, Power Boilers, Water, Waste Water and DM Plant. Good at Project Management, Production Management & Control, Cost Management, Performance Evaluation, Plant Maintenance & Operation Management, Inventory Management, Budget Control, Engineering, MS Office, Strategic Planning, Scheduling, Inventory Management, Communication, Timelines, Process Optimization & Management PT Toba Pulp Lestari - APRIL Asia ( a RGE Group, Indonesia) Oct 2016 - Feb 2017 Dept Head

Energy for the Operations, Maitenance and Projects of Power Boiler,Steam Turbines, Recovery Boiler, Evaporator, Recaust, Lime Kiln, Water Treatment, DM Plant, Effluent, Coal Gasification Plant in PT Toba Pulp Lestari. ( a Dissolving Grade Pulp Mill) which is a Part of RGE Group, Indonesia. Production and Cost Management.

Demonstrated ability to work with team members throughout an organization, excellent analytical, communication, team leadership skills, planning and priority setting and quality and timely decision making Budgeting experience OKI Pulp Project – World’s Largest Pulp Project (Indonesia) Aug 2012 to Aug 2016

( A Asia Pulp and Paper Group, A Conglomerate of Sinarmas Group ) Project Manager

Key-Role

Worked as a Project Manager and Co-Ordinator for the World’s Largest Gasification Project in Pulp and Paper with a Pulp Production Capacity of 2.8 M Tons/Annum being built in South Sumatra, Indonesia. Completely Responsible for Overseeing all the Projects starting from Pre- Engineering stage, Erection, Commissioning to Operation Involved in Wood Processing Units, Fiber line, Recovery Boiler, Evaps, Power Boiler,LK and RC Technical Completion during Pre- Engineering Stage

Technical Support for LK and Recaust. Projects

PT Indah Kiat Pulp & Paper, Perawang, Indonesia (A Asia Pulp and Paper Group, A member of Sinarmass Group) 2009 - 2012 Manager in Efficiency and Technical Team in President’s Office ( POF) Key-Role

Worked in President’s Office ( POF) as Manager responsible for Feasibility, Technical Study and Implementation for Coal Gasification Project for Lime Kiln11 and Power & Chemical Recovery Plants Responsible for Various Parameter Analysis, Efficiency Improvement Plans, Energy and Steam Savings Projects, Technical Audit in the mill.

Co-Ordination On Technical Support for New Power Boilers -MB/TG#24, MB/TG#25 & MB26-TG26 Projects – 670 TPH Steam Generation Capacity and 150 MWH each Capacity

Responsible for Overall Construction Activities of Condensate Polisher PlantInitial Co-ordination during Pre-Engineering Stage of OKI Pulp Project.

Prepare Energy and Mass Balances of Bark Gasification Plant from time to time Update the Management on Capex Projects Follow ups Demonstrated ability to work with team members throughout an organization, excellent analytical, communication, team leadership skills, planning and priority setting and quality and timely decision making Budgeting experience· PT Indah Kiat Pulp and Paper Tbk, Perawang, Indonesia (A Asia Pulp & Paper Group, A Sinarmas Company) Apr 2007 - Sep 2009 Manager - Recovery Boiler Operations

Key-Role

Operation and Technical Support for Running for 4 Lines of Recovery Boilers with a combined capacity of 15,200 TDS per day after Up-gradation ( RB5, RB6, RB11, RB12 and RB13)

Technical Support and Operation of 4 Lines of Falling Film Evaporation plant with combined evaporation of 3,410 TPH water Evaporation Rate ( VE3, VE1A,VE11, VE12 & VE13)

Technical Support for new Recovery Boiler project with a capacity of 2200 TDS per day and Evaporators up-gradation projects Successful Handling of CRP Project ( Chloride Removal Process)· Successfully Commissioned 3 Evaporator Upgrades of 680 TPH capacity each ( VE-1A and VE-11) & VE12 with 1050 TPH Evaporation Capacity

Successful Upgrade & Commissioning and Operation of RB5 Upgrade from 1,000TDS to 1,300 TDS/Day M/S Grasim Industries, India (Aditya Birla Group, India) 1996-1997

(a Dissolving Grade Pulp Mill)

Senior Process Head. Technical Cell

Key-Role

Successful involvement in installation and Commissioning of 4F ( Free Flow Falling Film Type) Evaporators, Lime Kiln ESP along with team members.

Successful Study of Various Process Parameters in Pulp mill and Recovery plants and their Action plan for Process Optimization. Complete and Efficient Operation of Recovery Plant comprising of Evaps., Recovery Boiler, ESP, Causticizing and Lime Kiln. Study of Material and Energy Balance in Evaporator and Recovery Boiler. M/S Panjapol Pulp and Paper Thailand 1998- 2007 Assistant Manager - Chemical Recovery and Pulp (Operation and Projects) Key-Role

Responsible for running the Chemical Recovery Plant at more than 110% MCR comprising Evaporators, Recovery Boiler and Re- Causticizing Plant, thereby increasing Pulp production by Process Optimization/ System Modification Projects. Project Management: Design, Enquiry submittals, Procurement and Ordering of Material and Equipment, Cost Estimations and Quotations, Coordination, Installation, Customer Liaison, Testing & Commissioning, Training the Mill Personnel. Project Cost Estimates, Operating Budgets, Long range planning, Failure Analysis. Detailed Study of Mass and Energy Balance in Evaporators and Recovery Boiler. Tech Report Preparation and its follow-up action for implementation in Evaporators, Recovery Boiler and Re-Causticizing plant. Undertaken No. of Savings and Up-Gradation Projects for System and Performance Improvement . Increased Pulp production by about 15% by Process Optimization in Recovery and Pulp Mill Operations. Successfully executing the Project installation of New RB Floor Panels, Super Heater Panels, Microprocessor based Automatic Controllers for ESP and New Soot Blowers with High Velocity Gemini Nozzles and other major repair jobs at ESP. Successfully Managed ESP Up-gradation project to obtain International Emission levels M/S AP Rayons, India (A Unit of Ballarpur Industries Ltd, India ) 1987-1996 - ( a Dissolving Grade Pulp Mill) Production Officer (Chemical Recovery)

Key-Role

Successful Operation of the Chemical Recovery plant and running it at 100 MCR Successfully studied and solved various process problems in Recovery plant comprising of Evaporators, R. Boiler, Re- Causticizing and Lime Kiln.

Academic Credentials

Bachelor of Applied Science (BASc) in Pulp and Paper Science Technology from Karnataka University, Karnataka, India in 1986 Conferences

Attended Workshop cum conference on ‘ World class manufacturing and TPM‘ Conducted by Aditya Birla Group of companies . India. Attended “Thai-Swedish Pulp and Paper Technology Meet “ at Bangkok in April 2005, co-arranged by Thai and Swedish pulp and paper Association.

Attended 2 day “ Diamond Power Inc., Customer Meet“ at Hua Hin, Thailand in September,2005 conducted by Diamond Power Inc. USA

Expertise

Well versed with MS Office suite and Internet Applications, Strength

Able to Accept challenges in the Work Pressure

Self-Organized, Self-Motivated & Self-confidence

Open minded to take challenges and meet higher targets Obey the rules strictly by seniors and using presence of mind Excellent capacity to understand work in diverse condition Strong ability to do work up to the mark

Easy to adopt change in working environment.

Personal Dossier

Date of Birth : 01 May 1963

Marital Status : Married

Gender : Male

Nationality : Indian

Linguistic Abilities : Hindi & English

Attended 2 day “ Kvaerner Pulping Customer Conference“ in Pattaya, Thailand, in Nov. 2005 conducted by Kvaerner pulping, Singapore

Attended “ Emission Control and ESP performance“ conference conducted by M/S FL Smidth, Denmark, in 2006 in Bangkok, Thailand.

Attended “Air Pollution and ESP Predictive Maintenance Seminar” conducted by GE Energy in October 2006 at Bangkok.



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