Commissioning Manager Engineer

Cement plant (production, commissioning & process) manager

ragab NAME: Ahmed Mohamed mostafa

Date of birth: 31- 12-1972

Nationality:Egyptian

Marital status: married .

Martial status: exempted.

Address: 7-nagaty sarag st, naser city, Block 65,Distrect no 8, cairo,Egypt.

Mobile: 002-01003446119.

Home:- 002-0222736546

EMAIL :- *******@*******.***

EMAIL :- *.*******@****-***********.***

Qualifications: BS in mechanical engineering power section 1996 degree: good

Alexandria University

.

PC competence: working knowledge.

Languages: English. fluent.

French. good.

Arabic. Mother language.

Training:-

1- Training program from 13th may to 12th june 2002 for cement plant operation and maintenance, including courses related to the following items. in polysius France and Germany

* cement chemistry and production process.

* Raw material storage and handling.

*milling process and equipments, ball mills and drives.

* Burning line: preheater- calciner-kiln-cooler and by pass system.

* cement packing and transport

* Air compressors and blowers.

*large process fans.

* hydraulic components.

* water system.

* fire fighting equipments

2- Training program from 14th Feb to 14th March 2012 for cement plant operation and maintenance, Copenhagen Denmark

3-Workshop January 2019 (Kiln process optimization and heat balance) Cemwise,Copenhagen Denmark

4-course of 7 Habits of highly effective people.

- course of Team Building from 29-7-2001 to 30-7-20015

-course of effective communication skills on 24-1220046

-course of leadership from 15-8-2003 to 16-8-20037

-completed the PMP EXAM PREPARATION 8

duration :60 hours- from May to July,2016

- I am one of ECC engineers selected to be in commissioning team for line5.9

My responsibility is to share ABB Switzerland (in February 2006) reviewing the application software and process displays for line 5. this line is unique in the world to treat bypass dust BDT( bypass dust treatment)

Professional Experience

*FROM 6/2021 till now

Employer: - VICAT (Sinai Cement CO)

Position: -Production manager

*FROM 12/2012 till 6/2021

Employer: - Asec engineering company

http://www.asec-engineering.com

Position: -process optimization &commissioning manager (technical support office)

Job Description

a) Establish, monitor and maintain standards for key operating parameters

b) Propose new projects in order to improve plant performance

c) Provide foremen, technician, Operators with technical guidance and training on all areas of cement manufacturing process

d) Measure and analyze the results of the process to propose corrections/ modification

e) Responsible for process circuit optimisation, circuit inspection in case of abnormalities and trouble shooting in the process

f) Develop process and manufacturing improvement proposals, benchmarking with comparable other cement plants.

g) Monitor and control the environmental constraints, proposing improvements when required

h) Lead and participate in commissioning and performance testing for new projects

i)lead and participate in alternative fuel projects

1-

Minya cement plant (ANCC) Egypt

Commissioning and process manager

Green field plant with 5500t/day clinker

Raw mill: ATOX 50, Min. 480 TPH.

Preheater: 1 string 5 stage ILC

Kiln: 3-base ø4.75 m x 74 m, 5500 t/d(with Bypass system).

Cooler: SF 4x6 cross-bar cooler

Cement mill: Two identical UMS ball mills, Production rate each mill

200 t/h

Dust collectors: 25 mg/Nm [dry]

2-

Cemento National Company (Mozambique)

process optimization

for 40 t/h cement mill(ball mill)

3-

National cement SHARE company (Ethiopia)

Technical assistance(Kiln system process audit and process optimization

3000t/d Chinese plant NHI

4-

Tchad cement company (Tchad Africa)

Technical support (kiln system process audit and process optimization)

1000 t/d Chinese plant CAMC

-5-

Sinai gray cement plant EGYPT (SGCC)

Process Commissioning manager for two coal mill (ATOX 25 Flsmidth)

-6-

National cement company EGYPT(NCC)

Commissioning manager(representing the owner) during

Upgrade (by FLSMIDTH) of line 3 and line 4

-7-

CemeRwa cement plant (Rawanda)

Kiln system Process audit and process optimization

-8-

Ras el Khima cement plant (UAE)

Kiln system Process audit and process optimization

-9-

Commissioning and process manager for the rehabilitation project for kiln

&preheater line 1&2 company (SGCC) EGYPT

-10-

Fujera cement plant (UAE)

Kiln system Process audit and process optimization

-11- Tartus Cement plant (Lebanon)

4 lines with production 1600 t/day each

Kiln system Process audit and process optimization

-12- Turkey Audit cement ball mills

*From September 2008 to December 2012

Employer:-FLSmidth(www.flsmidth.com)

Position: - commissioning and process engineer for Kiln system(kiln, clinker cooler, preheater, bypass system)

My responsibility to start the kiln solve any problems to achieve guarantee figures and make the PGT( performance guarantee test)

Job description:-

My overall focus is to ensure a smooth commissioning process with optimized use of the technical equipment and maximum safety precautions, taking a leading part in the early testing and start up of equipment and bringing the equipment up to full production before conducting the contractual performance guarantee testes. Focus also on raw material storages and grinding equipment ball and vertical mills, pyro equipment including preheater, kiln and cooler

-planning and coordination of equipment testing together with Flsmidth Electical and mechanical team on site

-planning of the 24/7 shift schedule during operation

-optimizing the production and ensuring the best product quality by working closely together with the laboratory manager

-customer contact in control room and on site for trouble-shooting

ensuring timely feedback to flsmidth head office

-1- From 9/2008 till 7/2010 ( ACC SAUDI ARABIA)

RABIGH PLANT SAUDI ARABIA(Arabian cement company ACC)

- commissioning engineer for 7000 t/d kiln with preheater Two string with 5 stages.

Cooler : SF Crossbar 4X7 F

-Commissioning for two cement mills 210 t/h each . with sepax separator

-2-From 8/2010 till 6/2011 (GCC QATAR)

Commissioning engineer for 5000 TPD clinker kiln

Raw mill: ATOX 45, Min. 400 TPH.

Preheater: 1 string 6 stage ILC

Kiln: 3-base ø4.35 m x 74 m, 5000 t/d(with Bypass system).

Cooler: SF 4x6cross-bar cooler

Dust collectors: 20 mg/Nm [dry]

-3-From 8/2011 till 2/2012 ( LSR CEMENT RUSSIA)

Commissioning engineer for 5000 TPD clinker kiln Process

Raw mill: ATOX 45, Min. 400 TPH.

Preheater: 2 string 4 stage ILC low pressure design

Kiln: 3-base ø4.75 m x 74 m, 5000 t/d(with Bypass system).

Cooler: SF 4x5 cross-bar cooler

Cement mill: Two identical UMS ball mills, Production rate each mill

150 t/h (OPC)&165 t/h (CEMII)

Dust collectors: 20 mg/Nm [dry]

-4-From 4/2012 till 9/2012 ( Tuban cement company INDONISIA)

Commissioning engineer for 8000 TPD clinker kiln Process

Raw mill: ATOX 57.5, Min. 750 TPH.

Preheater: 4 stage 2 string low pressure design

Kiln: 3 base 4.35 x 67m, 3500 TPD.

Cooler: MMC size 18x111

Coal Mill: ATOX 30, Min 80 TPH.

Dust collectors: Max. 30mg/Nm dry

-5-From 9/2012 till 11/2012 ( modern cement company JORDAN)

Commissioning engineer for 3500 TPD clinker kiln Process

Raw mill: ATOX 40, Min. 320 TPH.

Preheater: 1 string 6 stage ILC low pressure design

Kiln: 3-base ø4.75 m x 74 m, 3500 t/d. (with Bypass system)

Cooler: SF 3x5 cross-bar cooler

Cement mill: UMS ball mills, Production rate 150 t/h (OPC)

Dust collectors: 20 mg/Nm [dry]

From 2/2000 to (9/2008)*

Employed with: HOLCIM,ORASCOM ( ECC SITE ( Egyptian cement company)

Job function: production.

Level in organization: senior staff. and first line management

Job description: I work in ECC as a( shift leader) for 5 years and

(Production team leader) for 3 years

-responsible for the raw mill area and also the kiln area during the shift. My responsibility is to keep the kiln running as long as (for 5 lines) 5000 T/d each, and 4 airswept raw mills. Possible in good condition and solve the problems without stopping the kiln if it is possible. I co-operate with the mechanical, electrical and instrumentation engineers to solve the production lines problems. I send work orders to other teams about .i also make small production report every day about the problems in the lines. I follow up the operators in the control room.

-I was one of the commissioning team for line 3 and 4.

-I was one of the commissioning team for line 5

-I participated in the AFR (alternative fuel resource) project in line 4 and line 1

-I was one of the commissioning team for the upgrading in line 1, 2 and 4

-I was the one from production team in ECC selected to be responsible for the BDT project means By pass dust treatment the unique line in the world.

-I was one of the responsible engineers in ECC for linkman project

-Also I have the experience in operating the central discharge raw mills and airswept mills in ameria plant, tourah plant and ECC plant.

I share every year in preparing the objectives for the production team ( the clinker target, the heat consumption target, the dust emission target, the safety target …)

Trying to reach the max availability for the equipment with keeping it running in good condition also.

-Last position in ECC production team leader ( from 2-2006) till leaving

In this position under my supervision

1- 4 shift leaders and 8 shift engineers

2- 4 CCR supervisor and 24 CCR operator

3- 8 site supervisors and 60 site attendants

Ensure the safety and development of my personnel

Contribute to the upkeep and availability of the plant equipment

Ensure protection of environment in compliance with group standards within my field of activities.

*From 2/1997 to 2/2000.

Employed with: ASEC (Arab Swiss engineering company).

Job function: production.

Level in organization: senior staff.

Job description:

Asec is a company which work in the cement field I worked in asec in

(Ameria cement co) as shift engineer and kiln operator for one year and half and also I worked in

(Tourah cement co) as kiln operator for line 8 and 9 I also shared in the upgrading for these kilns made by FLS the first upgrade in Egypt. my work is to operate the kiln to achieve the nominal capacity

And also produce good clinker. Also I shared in the overhauls of kilns in ameria and tourah

I was following the refractory works.

*From 7/1996 to 2/1997

Employed with: Suzuki Egypt.

Job function: production.

Level in organization: junior staff.

Job description: I worked in the localization department (our responsibility was to choose the car parts which manufactured in the local market and also choose the supplier for this parts.

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