Post Job Free

Resume

Sign in

Power Plant Foster Wheeler

Location:
Chennai, Tamil Nadu, India
Salary:
As per contract
Posted:
April 04, 2022

Contact this candidate

Resume:

CURRICULUM VITAE

Name : Suresh Manickam

Degree : B.Tech Ceramic Technology(Refractory)

Contact No : +91-960*******(India)

Email id : adqokq@r.postjobfree.com

Total Experience : 15 Years (Including 5 years of Middle East Exp.) Discipline : Refractory QC Engineer

QMS : ISO 9001:2015 CQI-IRCA Approved Lead Auditor Nature of work

Basically graduated as Ceramic Technologist, Core Refractory knowledge in various stages of Productions, Applications, Inspections and Design aspects. 15 years of Refractory related intensive experience in procurement estimation, installation, maintenance, inspection and its repair root cause analysis in oil and gas sector units, Power plants and Various Kiln industries across India and Middle eastern countries EDUCATIONAL QUALIFICATION

B.Tech., (Ceramic Technology-Refractory, Glass and White ware) – A.C.College of Technology, Anna University, Chennai University Campus

American Petroleum Institute, USA, API 936 Certified Refractory Inspector License No: 52123 Valid until 31st January 2023, since 31st January 2014 IRCLASS Certifications, India, ISO 9001:2015 CQI- IRCA Certified QMS Lead External Auditor License No: 332965 Valid until 6th January 2027, since 7th January 2022 Bureau Veritas Certifications, ISO 9001:2015 QMS Internal Auditor License No: QMS/007/16/457/A/05 since 29th September 2016 Global Academy for Inspection & Training, Gait-Tech, India, ASNT NDT Level 2 (PT,MT,RT and UT) License No: GAIT/PT/21/238 Valid until November 04th 2026, since 05th November 2021 License No: GAIT/MT/21/238 Valid until November 09th 2026, since 10th November 2021 License No: GAIT/RT/21/238 Valid until November 21st 2026, since 22nd November 2021 License No: GAIT/UT/21/238 Valid until December 02nd 2026, since 03rd December 2021 Global Academy for Inspection & Training, Gait-Tech, India, Certified Mechanical QA/QC 2021 Batch, fair knowledge of Welding, Painting, Piping, NDT, Metallurgy, Drawings and Site safety WORK EXPERIENCE

TUV Rheinland LLC as an API Refractory Inspector

Turnaround 2022: Aromatics and Sohar Refinery 2 Turnaround, OQ, Sohar, Oman Tenure: February 2022 to March 2022

Responsibilities

Inspection of Refractory castable Lining like gunning and casting, Ceramic fiber blanket lining, Alumina brick lining, Acid resistance brick lining inspection at Aromatics and Oil and Gas Refineries from OQ Client side

Role

● Participate inspections with contractor to identify failures occurred in the castable and ceramic fiber blanket linings in the Aromatics and Oil and Gas refineries.

● Study entire history for each heaters/furnaces and boilers to analyze with present condition to find out root cause to take preventive measures

● Prioritize the failures with available material to achieve smooth service until next turnaround

● Prepare inspection report with recommendation

● Monitor applicators execution and review their reports

● Participate team meetings to smooth job completion Wood Plc., Project Management Consultancy, (Formerly Known as M/s. Amec Foster Wheeler) as a QC Engineer (Refractory)

Tenure: From September 2016 to August 2021

Project: Clean Fuel Project, Mina Abdulla Refinery Brown Field (Unit 216) and MAB1 Green Field,Kuwait Period: September 2016 to August 2021

Responsibilities

As a PMC QC Engineer-Refractory, Reviewing the documents and monitoring the refractory, activities in Hydrocrackers, Hydrotreaters in the name of KHT, DHT, NHT and CCR,CDU, VRU, ARDS as per SHELL DEPS, API, ASTM standards.

Role

● Material selection and its planned procurement

● Participate MRIR inspections

● Attending the Kickoff meetings, Mockup an APQ test with EPC and PMT

● Reviewing the method statements, QAP, ITP and Contractor and Sub-Contractor Personnel CV

● Produce PDSR (PMC daily surveillance report) once deviation at site.

● Participate and Review the independent lab test reports.

● Raise NCR/QDR once deviation found at site.

● Participate Pre-commissioning activities related to refractory.

● Participate Partial and final dry out monitoring based on Dry out Procedure.

● Reviewing CR,TQ related to Refractory

TUV SUD South Asia Private Limited as an Inspection Engineer (Refractory) Tenure: From June 2012 to June 2016.

Project: Local Vendor Inspection,Chennai,Tamilnadu,India Period: January 2015 to May 2015

Period: April 2016 to June 2016

Project: IOCL Paradip Refinery,Paradip,Odisha,India Period: June 2012 to July 2014

Period: June 2015 to August 2015

Period: October 2015 to March 2016

Shutdown: Essar Oil Refinery,Vadhinar,Jamnagar,Gujrat,India Period: 01st September 2015 to 30th October 2015

Shutdown: Essar UK Stanlow Refinery,Vadodara,Gujrat,India Period: August 2014 to December 2015

Project: IOCL Paradip Refinery,Paradip,Odisha,India Equipment: AVU (CDU and VDU Heaters), NHT and CCR

Responsibilities

Inspection of Refractory castable Lining like gunning and casting, Ceramic fiber blanket lining, Alumina brick lining, Acid resistance brick lining Role

● Inspection of refractory installation projects from conception to completion.

● Attending the quality meetings, Mockup an APQ test with client.

● Checking of Refractory drawings and material take off prior to start of Refractory lining.

● Testing and Inspection of refractory materials and Refractory selections.

● Monitoring of Refractory installation procedures.

● Witness/Review MRIR reports.

● Witness/Review the independent lab test reports.

● Raise NCR/QDR while deviation found in quality of work.

● Release IRN/IVR after witness the quality of work. Project: Local vendor inspection in Chennai, India Responsibilities

● Inspection of Refractory castable, ceramic fiber blanket, brick, hot insulation and fire proofing materials at manufacturing unit

Role

● Ensure machineries quality at manufacturers lab with proper calibration

● Review all procured Raw material MTC

● Witness the test with client suggested standards from QAP

● Release IVR/I RN after witness the test conducted at accredited lab. Shutdown: Essar Oil Refinery,Vadhinar,Jamnagar,Gujrat,India Equipment: FCCU

Responsibilities

Ensure the hot spot area and estimate the quantity of refractories required and Inspection of Refractory castable Lining like gunning, vibro casting, Ceramic fiber blanket lining Role

● Attending the quality meetings for estimation and scheduling up to bake out.

● Checking of Refractory drawings and material take off prior to start of Refractory lining.

● Monitoring of Refractory installation procedures.

● Witness/Review the independent lab test reports.

● Raise NCR/QDR while deviation found in quality of work Shutdown: Essar UK Stanlow Refinery,Vadodara,Gujrat Equipment: Convection water,oil and blank module,HFG and CFG ducts Responsibilities

Inspection of Refractory castable Lining like casting, Ceramic fiber blanket lining,Fiber board lining and bake out

Role

● Attending the quality meetings, Mockup an APQ test with client.

● Checking of Refractory drawings and material take off prior to start of Refractory lining.

● Testing and Inspection of refractory materials and Refractory selections.

● Monitoring of Refractory installation procedures.

● Witness/Review MRIR reports.

● Witness/Review the independent lab test reports.

● Raise NCR/QDR while deviation found in quality of work.

● Release IRN/IVR after witness the quality of work. Padmaja Systems & Services Private Limited as a Project Engineer (Refractory) Tenure: From June 2007 to May 2012

Responsibilities

Project team leader of Refractory execution in Castable, Brick application projects in Power Plant, Kiln and Refinery.

Role

● Execute Refractory Application Project, shut down maintenance of equipment involved in different industry processing. Strong experience in preparing and revising methods in refractory application procedures and refractory inspection test plan and capability to form procedures for construction as well as maintenance applications.

● Adept at calculating lining thickness, remaining life and maximum allowable working pressure of plant and equipment based on applicable inspection techniques, as per the code requirements and issuing necessary recommendation and endorsement.

● Expertise in project management, procurement, contract administration, cost control, planning

& scheduling, estimation, proposal tender preparation, marketing, seeking a lucrative assignment in a growth-oriented industry.

● Well-versed with regulatory and legislative requirements and health & safety regulations, Proven ability in monitoring and advising project team on the required standards and practices, procedure and execution.

● Skilled in all aspects of engineering, major project management, commissioning and maintenance, environmental and natural resources coordination, budget and labor control.

● Inviting client for inspection of various activities starting from Refractories. Advising to supervisors for delivering best quality job.

Project & Shutdown work as a Refractory Project Engineer at M/s.PSPL

● Binani Cements, Sirohi road, Rajasthan,India(Power Plant Unit 2)

● JSW Industries pvt ltd, Badhresh, Rajasthan,India(Power Plant Unit 1)

● BILT Graphic Paper Products Limited,Pune,Maharashtra,India(Power Plant Unit 1)

● Kerala Minerals And Metals Limited,Kollam,Kerala,India(Acid Recovery Plant,Roaster and Calsiner)

● Shri Cements,Beawer,Rajasthan,India(Power Plant Unit 2) Project work as a Refractory Team Leader at M/s.PSPL

● Sourastra Chemicals Private Limited, Porbhandar,India(Vertical Shaft Lime Kiln)

● Orient Cements Private Limited, Devapur, Andhra Pradesh,India(Power Plant Unit 2)

● Arasmetha Power Plant,jangjir,akaltara,Chattisgarh,India(Power Plant Unit 1)

● ACB limited,Korba,Chattisgarh,India(Power Plant 1&2)

● JSW Industries Private Limited, Badhresh, Rajastha,India Shutdown work as a Refractory Team Leader at M/s.PSPL

● DCW Private Limited, Dharang dhara, Gujarat,India(Rotary Kiln)

● BILT Graphic Paper Products Limited,Pune,Maharashtra,India(Power Plant Unit 1)

● Orient Paper Mills, Amlai, Madya Pradesh,India(Rotary Kiln)

● Goa Energy Private Limited, Amona, Goa,India(Waste Heat Recovery Boiler)

● Lanco Industries Private Ltd,Sri Kalahasthi,Andhra Pradesh,India(Blast Furnace Stoves-3 Nos)

● Tata Chemicals limited, Mithapur, Gujrat,India(Vertical Shaft Lime Kiln Unit 4)

● Akrimota Thermal Power Station at 2010 & 2011, GMDC,Bhuj,Gujrat,India(Power Plant 1&2) Personal Profile

Father’s Name : Manickam Govindan

Age : 35yrs

Marital Status : Married

D.O.B : 14.06.1986

Gender : Male

Nationality : Indian

Languages Known : English, Tamil, and Hindi

Permanent Address : 162,5th Street, Ganesh Nagar, Arakkonam-631 003, Tamilnadu Passport No : M9682799

Validity : From 27/05/2015 to 26/05/2025

I hope the above information will meet your requirements. Further I assure you if an opportunity is given; I will satisfy the management by performing the task within scheduled time and cost.

Thanking you,

Yours Sincerely,

(Suresh Manickam)



Contact this candidate