Chemical Engineering (Operation Engr)

Muhammad Ammar Masood

Chemical Engineer (PEC No. CHEM/14305)

Cell: +92-346-*******

E-mail: *.*************@*****.***

OBJECTIVE:

Process/ Operation Engineer with a desperate & passionate desire to work in a challenging environment, utilizing my competencies, leadership & management skills for the fast & prosperous growth of the company.

EDUCATION:

MSc. Chemical Engineering

Result: CGPA= 3.70

University Of Punjab, Lahore

(2016-2018)

B.Sc. Chemical Engineering

Result: CGPA= 3.69

NFC- IET- Multan

(2012-2016)

CORE COMPETENCIES:

Process & Cost Optimization.

Process Parameters M&C.

Technical Review of P&ID’s, PFD, FLD’s, OEM

manuals & Procedures.

Report Writing (P.L.R, D.P.R, P.P.R, T.A.R etc).

DCS graphics, Interlocks, logic testing &

Implementation.

Trouble shooting & performance check

Data compilation & evaluation

Commissioning Activities.

Effective planning & organizing skills

Procedures Development.

DMW, R.O Unit & Potable Water.

Start-up, Shutdown & Emergency Handling

Activities.

Boiler & C.T Water Treatment.

R.C.A (Root Cause Analysis).

DCS Operation.

Good presentation development &

presentation skills.

Passionate & Goal Oriented Professional.

Training & Development.

Safety & Environmental Compliance.

M.S Office.

Good Working knowledge of SAP.

Decisive & Result Oriented Personality

PROFESSIONAL EXPERIENCE:

1) Senior Executive - (Shift In-charge)

Fauji Fertilizer Power Plant Ltd (FPCL), (Aug-20 to Present) 2) Executive - Operation Engineer

Fauji Fertilizer Power Plant Ltd (FPCL), (May-18 to Aug-20) Working as an Operations Engineer at 118 MW Coal-Fired Power Plant. The Plant consists of 4 Steam Turbines from General Electric (G.E), 2 Coal-Fired CFBC Boilers (250 TPH each) from Hyundai Heavy Industries (HHI) & a Balance of Plant (BOP) comprising of Cooling Tower System, Compressed Air System

& Coal/Ash System.

Job Description & Responsibilities:

Operation of the plant in accordance with standard operating procedures, to achieve production targets.

Monitor equipment and systems to ensure that the required performance is maintained or enhanced in order to secure the safety and/or commercial objectives of the asset.

Development of plant operating procedures and technical reports such as start-up / shut down, commissioning, emergency handling, PLR, logic description/ presentations, safety & training.

Develop check-list (Start-up, area & board first-hour checklist, plant audits, area housekeeping audits & permit audits).

Figure out the possibilities for process/ modus operandi improvements & for cost optimization.

Training of operation team to maintain the minimum competency index within the unit and keep them motivated to achieve excellence in operation and safety.

Perform Test-runs of different plant units to check the performance, reviewed operating data, analyzed variances, and implemented corrective actions.

Development of preventive maintenance plans in liaison with support functions to ensure plant Reliability.

Raised the valuable modification in the units and implement it at the plant by following management of change (MOC) to ensure the safe and smooth operation of the unit.

Communication with Power Purchaser (i.e. Karachi Electric) in terms of load management on daily basis and planned/unplanned shutdowns.

Ensure safe handing / taking over of plant/equipment’s by Issuing and managing Work Permits for the safety of operational activities on the plant.

Train Apprentice trainees, board man, area operators, interns and conduct In-house trainings for the operation staff to improve overall staff skills.

Performed boiler Hydro test multiple times.

Directly involved in boiler & turbines logics testing & implementation.

Conduct a complete plant punch list for P&ID’s revisions.

Review P&ID’s, data sheets, logics, functional descriptions & procedures.

Prepare production loss report.

Prepare boiler R.C.A & Single point failure report in coordination with vendors.

Conduct bottlenecks identifications & risk analysis.

Maintain & update the plant audits, plant problem register (P.P.R) and securities bypass register.

Preparation of T.A job list & Work as a T.A arrangements coordinator.

Independently supervise & conduct the turnaround activities on CFBC boiler, steam turbines, BOP

& of cooling tower

Good understanding & knowledge of Demin water (DMW), industrial water, potable water, raw water, fire water & wastewater treatment system handling.

Conduct technical monitoring progress review of plant for plant performance evaluation. Achievements/ Cost Saving:

1) Optimized operating philosophy of bed ash coolers which reduce the operating & maintenance cost of the equipment. Approximate cost saved (1,010,889 PKR/Month). 2) Optimize Hypochlorite dosing in C.T in close coordination with the BUCKMAN team. 3) Ensure 0% LTI during shift.

3) Management Associate-Operation

(Power & Steam Generation Section)

Fauji Fertilizer Power Plant Ltd (FPCL), (May-17 to May-18) Completed my training course as assigned by the line manager in the state of the art coal power plant. Learned about the plant, P&ID, PFD’s, Manuals, Start-up, Shutdown, emergency handling, actively participated in commission activities, involved in ATA activities. INTERNSHIP:

1) 6 weeks Internship at one of Pakistan’s largest Oil Refinery (PARCO). PFD study of the plant & attained an understanding of the refinery process which included the distillation process, heat exchangers, pumps, etc. The training was organized in such a way that the first step is safety training & afterward the actual training area was assigned afterward I work with the operation/ process department.

2) 6 week Internship at Pepsi Cola International, Multan. Learn about the blow molding machine working, water treatment, get a basic understanding of air compressor, get the understanding of advance high-speed automatic beverage filling, CO2 section, get a basic understanding of boiler, cooling towers, heat exchangers operation, also got the opportunity to see how the bottles washer plant & palletizer section operates/work. ACHIEVEMENTS:

1. Received the Top Learning Champion certificate for the fiscal Year-2021, from the FPCL Top Leadership.

2. Received the best performer Grade "A" for fiscal Year- 2020 & 2021. 3. Got 1st position in 5th Semester & 2nd position in second semester of BSc. Chemical Engineering. 4. Got 2nd position in first semester of MSc. Chemical Engineering. TECHNICAL COURSES:

Maximizing Your Potential (03 Days Workshop) by G.E.M Learning (facilitated by FPCL)

Work Permit System Procedure & Compliance (facilitated by FFBL).

Process Safety Management (facilitated by PARCO Resource Person under AICHE-IET CHAPTER).

Communication & Leadership skills (facilitated by CCHD under AIESEC). PEC CPD COURSES:

Working Guide to Process Equipment (facilitated by Pak Arab Fertilizer, Multan). INTERPERSONAL SKILLS:

Team player, known for contributing towards effective technical solutions, process improvements, troubleshooting, management & coordination.

Hard and Productive Worker under pressure and highly self-motivated.

Effective listener/communicator and fast diligent learner.

Capable of conducting various constructive like Seminars & Presentations.

Decisive & Result oriented personality.

PERSONAL INFORMATION:

Father’s Name Masood Ahmad Mushtaq

Postal Address M.Ammar Masood, S/O, Masood Ahmad, House #1, Street#2, opp. Khan super store near Multan Public School, bosan road, Multan.

D.O.B. 4th April, 1996

Marital Status Single

Religion Islam

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