Mechanical Engineer Commissioning

Khalil ul Rehman.T

Contact: +** - 829*-****** INDIA

+971 -507520325 UAE

+971-********* UAE

Email: ******@*****.***

Education

Bachelor’s degree in Engineering

National Institute of Technology Karnataka (NITK Surathkal), India

Nationality: Indian

Technical certificates

●QMS ISO 9001-2015 Lead Auditor

●Welding Inspection certification by American welding Society

●NDT qualification in ASNT level-II in PT, MT, RT & UT.

●Tropical Basic offshore safety Induction and Emergency Training –TBOSIET

●Basic H2S Training.

●Fire Fighting and First Aid Training

Area of Expertise Over 23 years of professional experience in construction management in oil and gas projects,

Petrochemical expansions, Terminal construction. Shutdown/Turnaround works.

Skills/Experience

Review design, Adherence and control of site safety procedures. Active Participation in all project safety initiatives, Staffing and organisation planning. Construction Planning and execution. Good interpersonal skills, excellent communication skills in English. Good team player, ability to lead and motivate people. Well versed with the computer applications office.

Employment History

Presently working in MUC Oil & Gas Consultants

1.Working as Senior Project Engineer for BPGIC Phase 2 Project (Brooge Petroleum and Gas Investment) Fujairah, UAE from November 2020 till date

The Project Involves 4 no’s of Crude oil Tanks of Diameter 70m X 28 mts height with External Floating Roof and 4 no’s of white oil (GO/Fuel Oil/MTB) tanks of Diameter 42.6 mt X 30 mts Height with Internal Floating roof and associated Piping.

2. PENSPEN INTERNATIONAL LTD

Working as Senior Project quality /commissioning Engineer for PENSPEN INTERNATIONAL LTD on DAR AL HANDASAH project from December 2014 till September 2020.

Project: King Abdul Aziz International Airport (KAIA) expansion project Jeddah: Fuel Farm and Fuel Hydrant Network facility.

Client: General Authority for Civil Aviation (GACA)

Consultant: Dar Al Handasah

Contractor: Saudi Bin Laden Group

Role: Involved in the construction, precommissioning and commissioning of Fuel Farm and Hydrant network facility for Jet Fuel system. Successfully handed over the complete Jet Fuel system to client after approval from IATA.

Fuel Farm:

The fuel farm consists of Jet A-1Storage tanks (8no’s x10, 000m3), Filter coalescers, Hydrant pumps, refueller loading station, oily water system, Drain system and tank gauging system, metering systems and Fire water/foam system and potable water system. Underground GRE Piping for Fire Fighting system.

Fuel Hydrant Network consists of Headers and Piping, Valve pits for Isolation like main Distribution Pit, hydrant Distribution pit, leak detection Pit and isolation valve pit, fuel loading to refuellers, product Drain and fuel Recovery system, oily water Disposal system, fire protection system.

3. WOODGROUP KENNY- ZADCO PMC from May 2014 till December 2014 as Construction Supervisor for Potable water and Oily Water separator project at Zirku Island. (off shore)

4. MUC OIL AND GAS CONSULTANTS from June 2011 till April 2014

MUC oil and gas is a multi-discipline Engineering Consultancy firm providing conceptual studies, Feasibility Studies, Project Engineering (FEED/Basic & Detailed), Project Management, Specialized Engineering Studied & Analyses, Environmental Impact Assessment (EIA), HAZOP studies and other HSE Engineering Consultancy Services for the Oil & Gas and Allied Industries

As a Sr. Project Engineer, executed the following Projects.

●Project: Fujairah Oil Terminal

Construction of 36 no’s of Oil storage Tanks and related piping to store Crude Oil, Gas oil, jet Fuel and Naphtha. The tanks were of single Deck type External Floating Roof and Internal Floating roof.

Client: Joint Venture between Concorde Energy & Sinopec Singapore

Contractor: Rotary Engineering

●Project: SOCAR AURORA Fujairah Terminal

Construction of 17 no’s oil storage tanks to store Fuel oil, Gas oil, Jet Fuel, MTBE, Jetty lines connecting to Port of Fujairah oil terminal Berths for Import/ export, hot oil system package, Utility package, Truck loading system, Fire fighting system and associated piping. Worked with project Management consultant on behalf of client coordinating with associated contractors.

Client: Socar Aurora

Contractor: Belleli Energy

●Project : Bottom Plate Replacement for Tank

Client: SEWA

Contractor: Topaz Engineering

●Project:OT1-OT2 Connectivity- Port of Fujairah

Connection of piping from (OT1) Oil terminal berth 1 to (OT2) Oil terminal Berth 2inside Port of Fujairah Matrix manifold to enable the users to gain access to all the 7 multiple purpose berths.

Client: Port of Fujairah

Contractor: Albanna Engineering

Duties and Responsibilities: Contribution to multi-disciplinary functions in successful completion of the project ahead of schedule. Act as single point contact for seamless coordination with client and contractors. Project plan development and communication to all concern parties. Review/approve construction documents and drawings. Promote safety awareness and lesson learnt culture.

5. PENSPEN INTERNATIONAL Ltd. Abu Dhabi from June 2007 to May 2011

Penspen International is an independent group of companies providing Engineering and management services to the oil and gas industry including conceptual, Feasibility studies FEED, detail design & project management.

Designated as Assistant Resident Mechanical Engineer, was part of below mentioned projects

●Project: Completion of EMARAT Fujairah Terminal in two phase construction works.

Phase 1: Construction of additional Petroleum storage tanks at Fujairah Terminal (10 no’s of storage tank). 4 no’s of Internal Floating roof tanks for storage of jet fuel/gasoil/ motor spirit. And 6 no’s of Aluminium Dome roof tanks for storage of gasoil/Fuel oil.

Phase 2: Second phase comprised of Fuel oil and gas oil pump station along with hot oil system with blending unit for fuel oil, fire fighting facility for all the tanks, pig launcher receiver and piping to oil terminal berth of Port of Fujairah and tank farm.

Client: EMARAT

Contractors: CB&I Eastern Anstalt, Tata Project

●Project: Dubai World Central International Airport( Fuel farm)-Jebel Ali

This project is a Jet Fuel Facility to cater to aircrafts in Dubai World Central International Airport Jebel Ali. The scope of work included construction of 6 storage tanks with floating suction for storing JetA1 fuel, with associated piping and fire fighting systems

Client: Dubai civil aviation

Contractor: Thermo-Amak joint venture

Duties and responsibilities: Attend construction progress meeting with contractors and client to resolve quality and subcontractor issues. Inspection of fabrication activities, welding and NDT.Reviewing material submittals, drawings and method statements, coordinating with engineering team. Reviewing ITP, WPS PQP dossiers. Witnessing welder qualification tests, PQR and reviewing RT films, inspection of materials, blasting and painting activities, Inspection of fabrication activities NDT, supervision of commissioning and precommissioning activities of jet fuelA1, witnessing pneumatic and hydro tests.

6. On Contract with various EPC Companies (Saudi Arabia) as below from Feb 2003-March 2007

Employed with various EPC companies in different capacities from piping inspector to quality

Mechanical Engineer to Piping supervisor.

●Project: Linear alkalyne olefin’s (LAO) Jubail united Petrochemical company(UNITED)K.S.A

United project is a grass root petrochemical complex in Jubail Saudi Arabia and part of SABIC

Group.LAO plant is 150,000 tonne/year capacity built by Germanys Linde Engineering.

●Project: N-Paraffin and linear alkylene benzene plant. (The client was Gulf farabi petrochemicals. It has a capacity to produce 120,000 tpa of normal paraffin (n-paraffin) and 70,000 tpa of linear alkyl benzene (LAB).

●Project: Uncoil cold mill complex al Jubail. KSA.(Unicoil is250,000 MT per annum capacity cold mill complex located in al Jubail KSA producing G.I Steel coils).

Duties and responsibilities

Reinstatement of punch lists, Line checking and preparing punch list prior to release for hydro test, final mechanical completion activities, witnessing hydro and pneumatic tests, Responsible for pre-commissioning(flushing, air blowing, vessel inspection and Box up), review of inspection test plans, shop drawings and procedures.

Responsible for inspection of tanks and entire piping system in alkylene benne plant. Preparing punch list prior to release for hydro testing. Final mechanical completion activities. Reinstatement of punch list activities, final inspection with client’s inspector prior to handover. Witnessing hydrostatic and pneumatic tests. Coordinating with engineering for as built Drawings. Provide complete process documentation and witnessing for third party and client Coordinating commissioning team in tanks and piping inspection. Attend construction progress and QC meeting with subcontractors to resolve quality and construction issues, responsible for commissioning of tanks and connected pipe lines.

Performed duties as an in charge of non-metallic piping (PP/FRP) for acid regeneration plant (tank farm) and In charge of metallic/non-metallic piping for ARP (Reactor side).Hydro testing of all metallic and non-metallic pipelines. In charge of WTP-water treatment plant and fire fighting system.

7. Matrix Engineering and construction Ltd. INDIA from October 1997 toDecember2002

Matrix engineering is contracting company performing sub contract works to large EPC

Companies.

●Project: Mangalore Refineries and Petrochemicals Ltd .Phase II Expansion Project.

Construction of welded vertical storage tanks and offsite piping. Fabrication, errection, testing

and precomissioning of various systems.

Designation: Site Quality Inspector

Duties and responsibilities:

Perform duties as directed by QA/QC engineer. Receiving material inspection, prepare MIR

and offer to client/ consultant inspectors. Carry out surveillance on dimensional inspection of

Vertical storage tanks out of roundness, plumbness, vacuum tests, and penetrating oil tests,

Settlement tests at various water levels, hydrostatic test, blasting, DFT checks, and dolly pull

Off tests. Painting/coating materials verification, method of application, detergent and potable

Water jet Washing etc. for welded steel storage tanks. Witness pneumatic & functional tests

for floating Roof crude oil storage tanks. Perform inspection at various stages of erection-

grouting Installation, alignment, commissioning. Monitor and control register for calibration of

machines And instruments. Prepare test packages for all the required activities have been

completed for the piping system. Verify pressure test limits with hydro test diagrams verify

materials and ensure the size, quantity and required torque has been attained as per bolt

tightening sequence. Witness positive material identification (PMI). Check the low hydrogen

electrodes are stored properly in ovens and used with quivers in suitable temperature. Co-

ordinate with NDT contractor to carry out RT, UT, MT, PT & post weld heat treatment as

per required project .Specifications .control post weld heat treatment and review time –

temperature graph as per project requirements. UP-date and maintain daily weld inspection

reports, layouts, fit-ups, welding, dimensional and visual inspection reports, request for NDT

contractor, weld Inspection summary sheets, material traceability report, material inspection

reports, pressure test package as per P&ID, and isometric drawings.

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