Qc Engineer Inspection

Name : Sujith.K.S.

Nationality : Indian

Profession : Mechanical Engineer

Position : QA /QC Engineer

Qualifications :

B. Tech. Mech. Engineering – 2005 (Registration No. 0009374)

IRCA ISO 9001:2008 Auditor course certified (40488)

AWS Certified Welding Inspector (Cert. 09104391),

ASNT Level 2 in MT, PT,UT and RT, RTFI Certified.

BGAS Gr.2 Certified Painting Inspector

Key Work Experience:

Total experience: 15 year’s continuously as QA/QC Engineer for various construction projects. I contract for PDO AMAL STEAM PROJECT and various construction and maintenance projects with ORPIC / KOC / KNPC. Actively participated in the auditing process of STS both by Certification body and other reputed clients.

Responsible for the management of site QA/QC Activities to ensure quality requirements are satisfied. Performs internal audits to verify and assess implementation of quality plans and quality system requirements at the site level. Meets with client QA/QC to discuss resolution of quality related issues, co-ordinate inspection and audit programme and obtain Head Office support to resolve nonconformities requiring higher level management decision. Responsibilities also include preparation and revision of Contract Quality Plans, Quality Control Plans, QA/QC Procedures, and other quality documents such as Method Statements for testing or inspection activities.

Involved in manufacturing quality control of all incoming, in-process and finished components for fabricated metal parts, machined items and general engineering components. Coordinated TPI and NDT requirements to fulfil the QC Plans and ensure calibration of inspection, measuring and test equipment.

Conversant with international standards such as Shell (SIPM) DEPs, SPs and PDO Quality System requirements SP 1171 for Engineering Works, and Codes like ASME B 31.3, B31.4, B31.8, ASME Section VIII,ASME Section II, BS 5500, BS EN 287&288, API 1104, 650 and AWS D1.1.

Career Summary :

2019 Oct. - 2021 Dec. UNITED NDT

QA/QC/ TPI Engineer

2013 Sep. - 2019 Dec. PETROFAC OMAN Through TPL.

QA/QC/ TPI Engineer

2013 May – July 2013 KCC Engineering and contracting co Kuwait.

QA/QC Engineer

2011 July - Apr.2013 Special Technical Services LLC, Sultanate of Oman

QA/QC Inspector

2010 Sep. - Mar. 2011 ABS Industrial Verification Services, Mumbai, India

TPI Engineer (Through DOL)

2009 Sep. -Aug. 2010 Gulf Piping Co., UAE

Assistant Engineer -Quality Control

2008 July - July 2009 Ssang Yong Engineering and Construction, Jubail,KSA.

QC Engineer

2005 June - June 2008 BPCL Kochi Refinery, India

QA/QC Engineer

Professional Experience :

2019 – 2021 UNITED NDT, INDIA

QA / QC / TPI ENGINEER

Responsibilities include:

Approved documents review -ITP, WPS, WPQR, PQT and implementing the same.

Make sure that activities should be done in accordance with standard codes of practice, drawings, and

. applicable job specifications, Quality control procedures (QCP) and Inspection and Test Plan (ITP) at the

job site

Review of all international standards specified in project specifications.e.g ASME, AWS, and

ASTM etc.

Witnessing the welder qualification test.

Verify Positive Material Identification of Low Alloy Steel, Stainless Steel, Nickel and Copper based

materials.

Selection of weld joints for NDT and verification of NDE method application and evaluation of results.

Review of project weld report as well as tool box meeting co-ordination to achieve weld rejection rate (WRR) within the specific project targets.

Vendor inspection and expediting.

2013 – 2019 PETROFAC UAE, OMAN / TATA CONSULANCY SERVICES

QC ENGINEER

Responsibilities include:

Responsible for internal inspection and quality control of piping and structural components.

Verification of welding procedure specification and conduct welder qualification.

Witness Non Destructive Testing by approved subcontractors, review reports and recommend

Repairs if necessary.

Ensure PQP maintained and all reports were up to date.

Responsible for site quality control activities and ensure that all inspections were carried out and

Records were maintained for each activity as per ITP.

Monitor and ensure, in association with various project teams that the quality engineering fabrication,

construction and installation work complies with the Agreed QA/QC system.

Have experienced with major construction codes like ASME B 31.3, ASME B 31.4,ASME SEC VIII

ASME SEC V, ASME SC IX and various construction codes.

Coordinating with client inspectors during inspection and witnessing of pressure Tests.

2013 KCCEC, KUWAIT.

QC ENGINEER FOR KNPC SHUTDOOWN MAINTENANCE PROJECT

Responsibilities include:

Reviews scope of work of purchase orders and identifies quality requirements.

Responsible for internal inspection and quality control of piping and associated components.

Responsible for step by step inspection of painting activities related to Piping and structures.

Verification of Hydro Test Packages, Mechanical Completion Packages, Inspection Record Books.

Monitors performance of NDT Technicians and welders, and ensures their qualifications remain valid.

Reviewed rejected radiographic films prior to repair and coordinate with the welders for the exact defects location.

QC activites for execution of the approved QC Plans on a daily basis.

2011 - 2013 Special Technical Services LLC, Muscat, Oman

QA/QC Inspector

Responsibilities include:

Experienced with pressure vessel construction codes with U,U2,S, R stamp authorisation.

Prepares quality plans and quality procedures for STS contracts and tendering purposes.

Prepares and qualifies welding procedure specifications. Welding Procedures for STS on CS, SS and DSS materials based on ASME BPV Code Section IX, API 1104, EN 288 and PDO specifications like SP 1173, 1174,SP 1177, 1096, 1097 etc, for various PDO Contracts.

Preparation,Implementation,Moitoring,Revision and Updating of QA / QC Documentation for Qualitty Control Plan and Method statements in both fabrication and construction projects.

Performs internal and external quality audits on STS projects and prepares audit finding report including Corrective Action Requests as necessary.

Maintains quality documentation and records at STS Head Office as required by the company quality system.

Reviews test packs and obtain required approval.

2010-2011 ABS Industrial Verification Services, Mumbai

QA/QC Engineer ( TPI Engineer ) – ONGC MHNRD Project.

Responsibilities include:

In- charge of quality control of all incoming, in-process, and finished components. These include fabricated items, sheet metal parts, castings, piping class materials, machined items, Gears and general engineering components.

Responsible for quality rating of all local and overseas suppliers of various engineering parts for plant’s machinery. Classify vendors on quality performance.

Coordinate with design and development department on inspection and bench marking of newly developed components of the product .

Refer applicable codes, standards, Inspection test plan (ITP) Welding procedure specification (WPS) & welder performance qualification (WPQ), QA / QC procedures.

Inspect incoming materials and check certificates against the specification.

Actively participate in inspection activates of TRANSITION CONE,SPREADER FRAME,JACKETS and

Related offshore structures.

Ensure the design is with acceptable standard and make theoretical calculations necessary in defining the problem and make theoretical calculations.

Carryout surveillance inspections at vendor’s premises and report.

2009-2010 Gulf Piping Co., Abudhabi, UAE

Assistant QC Engineer - SBM Offshore Rig / Module Fabrication.

Responsibilities include:

Preparation of welding procedure specification and conduct welder qualification.

Arrange Non Destructive Testing by approved subcontractors, review reports and recommend

Repairs if necessary.

Ensure calibration of all inspection tools and equipment.

Liaison with leading Third Party Inspection (TPI) agencies like ABS, BV,VELOSI for inspection and

Certification of equipment manufactured by the company. Prepare inspection reports and supporting

documentation and obtain TPI approval.

Preparation of inspection procedures, carry out internal audits,and recommend corrective actions

to reported non-conformances.

2008-2009 SSANGYONG Enggineering And Constructions, Jubail,KSA

QC Engineer – Marafiq IWWP Project / JANA Chemical plant Construction.

Responsibilities include:

Witnessing of activities like PQR,Welder Qualification Test, Hydrotesting, Flushing Etc.

Appraise client about the Quality of work with statistics.

Reinstatement inspection & Coordinate with document controller to submit the final Documentation.

Inspection for consumable electrode such as composition, type, grade and baking as per WPS.

Follow up mechanical work in the field and ensure construction, quality of planning

and welding is done in accordance with drawing and standard .

Have knowledge about the codes & Standards. ( API 1104, ASME B31.3, ASME SECII, ASME SEC V, ASME SEC VIII, ASME SEC IX, AWS D1.1).

Prepare and maintain up to date schedules showing predicted and actual progress of work.

Ensures calibration requirements of measuring instruments used in QC inspections are satisfied.

Monitor and ensure, in association various project teams that the quality engineering fabrication,

construction and installation work complies with the Agreed QA/QC system.

Instruments Calibration follow-up periodically & Carry-out in-house calibration and

maintaining the calibration records. Coordinate with Client inspector / TPI / ASME

Inspector (AI). Final MDB preparation and Submission to client.

2005-2008 BPCL Kochi Refinery, Kerala, India

Inspection Engineer

Responsibilities include:

A multilevel exposure in Petroleum Refinery.

Appraise client about the Quality of work with statistics.

Participated in Turn Around Inspection of Crude Distillation Unit, Fluidized Catalytic Cracking Unit.

Familiar with Non Destructive Testing methods and in-service and Construction inspection works of Pipelines, Tanks, Spheres, Vessels, Heaters, and Process Boilers as per relevant API, ASME Standards.

Involved with Projects involving Process Plant modification and Construction Inspection of Storage Tanks, Piping.

Shutdown Inspection of Boilers and heat exchangers.

Repair job inspection & testing of Storage tanks.

Familiar with API 650/API 653, OISD 129.

Experienced with vibration analysis of rotating equipments used in Refinery / Petrochemical Field.

Testing of safety relief valves as per API.

Experienced in corrosion, temperature, thickness, painting/coating measuring equipments Used in in-service

Inspection.

Engineer in charge for inspection of site activities of Mechanical jobs on Floating Roof (FR) and Cone Roof (CR)

Tank construction related to SPM Project.

Follow up mechanical work in the field and ensure construction, quality of planning

and welding is done in accordance with drawing and standard .

Experienced with preparation of weld map and weld report of pipelines.

Witnessing hydro test and pneumatic tests.

Responsible for flushing and reinstatement activities.

Computer Literacy

AUTOCAD,ANSY’S, MS OFFICE

Personal Profile

Name

: Sujith.K.S.

Date of Birth

: 01-05-1982

Sex

: Male

Nationality

: Indian

Marital status

: Married

Languages Known

:English,Hindi,Malayalam,Tamil

Permanent Address

E- mail

Telephone

: Kochunadackal

Pallippuram.P.O.

Cherthala,Alappuzha

Kerala,India-688541

: ******.****@*****.***

: 0091-938-***-**** (Mobile)

Declaration

I do hereby declare that the above-furnished details are true to the best of my knowledge and belief.

SUJITH .K.S.

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