VIJAY ANNAJI GAJBHIYE

Flat No. ****, Mahavir Astha,

Plot no.02, Sector- 7

Kharghar 410210

Navi Mumbai, Maharashtra

Contact No. +91-839*******

RESUME

Email : adqeqx@r.postjobfree.com

: adqeqx@r.postjobfree.com

Objective

To direct, promote, and coordinate the operations of the organization in a manner that will optimize the organizations market share and savings, improve the company’s efficiency, help to achieve the mission and goals, which results in outstanding customer service.

Educational Qualification

1.B. Tech (Dairy Technology) from Nagpur University Maharashtra passed in 1997.

2.Advance course in Cheese manufacturing from Melbourne University, Australia in 2001.

3.MBA(Operations) from ITM Kharghar Navi Mumbai (2019).

Work Experience :Total experience : 22 Years

Job Title : General Manager (Plant Operations)

Parle International (Unit of Parle Agro Pvt. Ltd.)

Patalganga, Navi Mumbai.

1.Presently (from July16) working as General Manager (Plant Operations) with M/S Parle International (Unit of Parle Agro Pvt. Ltd.) at Patalganga, Mumbai.

The M/S Parle International (Unit of Parle Agro Pvt. Ltd.) is one of the Indian Major in the field of fruit juices and beverages.

The current profile is as follows.

Provide leadership for the successful day-to-day operation of the Parle Agro Pvt Ltd. Patalganga Unit.

Responsible for incoming raw material / packaging material and finished product quality as per the standards laid down by company. Review product quality and consistency while monitoring rejection rates to determine trends and areas of improvement.

Review established production schedules for all manufacturing departments to ensure planned inventory levels are met while operating at the highest efficiency possible.

Monitor operation expenses and workout ways to reduce costs while maintaining product quality.

Responsible for the Environmental, Health and Safety of the company to ensure all members of the manufacturing team are aware of safety policies to provide a safe workplace for our employees.

Maintain Inventory levels and control flow of product from plant.

Preparation of budget for the unit and ensuring the costs are within the budget.

Closely monitoring the Opex and controlling the opex.

Audit compliances (statutory, Internal& external, food safety, vendors etc.).

Conduct performance appraisals and provide coaching and guidance to all operations employees.

Encourage and promote operating team for the continuous improvement.

Remove production constraints; allocate human and equipment resources and direct production employees to attain all goals.

Remove waste and constraints from the production process to improve efficiencies and enhance productivity.

Work closely with research and development as well as product management personnel to develop new products.

Work closely with Central purchase team to develop and improve packing material quality, raw material quality and supplies.

Implementation of all system such as ISO, HACCP, FSMS, EMS, PAiMS, as per guideline laid by company.

Monitoring of corrective and preventive maintenance schedule of plant along with maintenance team.

Monitoring of non moving spares and other store items for effective control and to avoid write off.

Coordination with marketing team for product feedback, improvements and complaints if any.

Coordinate the hiring and training of all manufacturing/plant personnel.

Maintain security system of the plant with HR team.

Additional Responsibilities

Coordination and liaise various statutory agencies e.g. Health Authority, Factory Inspector, FSSAI, EIA, PCB, etc.

Coordination and liaise various local authorities/bodies for better law and order in the premises.

Total manpower- 500 + Nos.(On roll/off roll/casuals)

Products :-

Frooti

Appy

Appy Fizz

2.Worked as Unit Head(DGM)with Mother DairyFruit and Vegetable Pvt. Ltd, Etawah Utter Pradesh, a unit of Mother Dairy Fruit and Vegetable Pvt. Ltd, New Delhi from June-2013 to July 2016.

Established the Greenfield project into operation in 1 year time and launched the products mentioned below.

Products- UHT milk in Terapak and aseptic Pouch, UHT milk shakes(Three variants),UHT flavored milk(two variants), UHT Lassi(Mango and sweet), UHT spiced chach, UHT Cream, Retort Flavored milk(Three variants),Skimmed Milk Powder, Dairy Whitener, Paneer, Butter etc.

Total manpower- 500 Nos.(On roll/off roll/casuals)

3.Worked with M/S Exito Gourmet Pvt. Ltd. Chandigarh a Indo Italian JV as Chief Operating Officer.

4.Worked as Asst. General Manager with Modern Dairies Karnal, Haryana, India an ISO-9001:2000, ISO-14001:1996 and HACCP certified company from Feb 2004 to Mar-2013 & having the responsibilities as listed below .

Capacity : 10lacks/day

Key Responsibilities:

·Overall Production planning and execution.

·Product Costing.

·Manpower handling and allocation.

·Training of manpower on Sops and quality systems, food safety, occupational safety.

·Process controlling.

·Production cost monitoring.

·Product recovery(yield)

·Coordination with marketing for production planning and delivering goods in time.

·Dispatches scheduling.

·Product development and R& D.

·Dealing with key customers.

·System management(HACCP, and ISO) and audits of ISO and quality systems.

·Co –ordination with Maintenance for Preventive Maintenance and Corrective Maintenance activities.

·Co-ordination with QC for Continual quality improvement and ON LINE quality control.

·Co –ordination with Customers regarding quality issues and product development.

·Inventory control of critical ingredients, raw material and spares.

·Maintenance and housekeeping of plants facilities and equipment.

PRODUCTS Handled

Liquid Milk (2.5Lacs ltr./day for Mother Dairy Delhi.), Mozzarella Cheese, Cheddar Cheeses, Processed Cheese, Imitation / Analogue cheese, CURD(DAHI), Full Cream Milk powder, Skimmed Milk powder, Partially Skimmed Milk powder, Ghee (Milk fat), Pasteurized Butter(salted and unsalted), PANEER, Dairy / Coffee whiteners

Key Customers

GSK, HENZ India, Reptacos Brett., COCA COLA, Britannia Industries Ltd, Mother Dairy, Domino’s Pizza, Pizza Hut, Bharti Walmart, Big Bazar, Aditya Birla Retail Ltd.,Other Pizza Chains, Some international customers for cheese, milk powder and nutritional products(casein, WPC, Lactose).

Total Manpower- 700 Nos.(On roll / off roll /casuals)

5.Worked as Production Manager – Cheese and chocolate Plant in Forsan Foods Factories, Riyagh, KSA. From JAN 2002 to Dec 2003.

Capacity 20 tons / Day

Key Responsibilities:

·Overall Production planning and execution

·Manpower handling and allocation

·Dispatches scheduling

·Raw material handling and inventory control

·Product development and R& D

·System management( HACCP, and ISO)

·Co –ordination with Maintenance for PM and CM activities

·Co-ordination with QC for Continual quality improvement and ON LINE quality control

Products Handled:

Mozzarella Cheese,Cheddar Cheese, Processed Cheese,Hallomi cheese, Imitation (analogue cheese), Chocolate (dark and white). Milk chocolate, Chocolate drinks

6 .Worked with M/s Modern Dairies Ltd., Karnal an ISO-9001:2000, ISO-14001:1996 and HACCP certified company as a Production Executive from Mar 2000 to JAN 2002.

Capacity : 6.0 Lacks Liters per day

Products Produced :

Mozzarella Cheese(cap 10 MT), Cheddar Cheese, Processed Cheese ( 5 MT canning plant), Cottage Cheese, Paneer, Liquid milk( Market Milk), Dahi, etc.

6. Worked about three years in Vintage Foods & Industries Ltd. Bangalore from May 1997 to Feb. 2000. The one of the largest cheese manufacturing industry. As a Production In charge, responsible for cheese production and other dairy products.

Capacity : 2.5 Lacks Liters per day

Products Handled :

Mozzarella Cheese, Cheddar Cheese, Processed Cheese : 10 MT canning plant., Processed cheese cheese with flavors,Cottage Cheese, Ghee, Market Milk etc., CURD (DAHI), PANEER

R&D Work on :

1.Recipe development based on customer’s specification.

2.Extended shelf life of cheese.

3.Processed Cheese.

4.Processed Cheese with flavors.

5.Mozzarella & Cheddar Cheese from cow milk & buffalo milk.

6.Analogue cheese.(from rennet casein)

7.Imitation cheese(rennet casein)

8.Improvement of functionality of rennet casein.

9.Paneer.

10.Dahi.

11.Yoghurt.

12.Lassi in different flavors, etc.

13.Flavored milk.

Projects

1.Complete cheese plant planning, Erection and commissioning at Vintage foods and Industries Ltd, Bangalore.

2.Cheese plant, Parag Dairy, Pune(GO Cheese).

3.Cheese Plant- Planning erection and commissioning at Modern Dairies Ltd, Karnal.

4.Hallomi Cheese Project at Forsan Food Factories, Riyadh, Saudi Arabia.

5.Curd project(15 MT/day)

6.Setting up of New Greenfield project (500KLPD) of Mother Dairy Etawah, a unit of Mother Dairy,Delhi.

Personal Details:

Name : VIJAY ANNAJI GAJBHIYE

Father’s Name : Sh. Annaji Gajbhiye

Sex : Male

Marital Status : Married

Nationality : Indian

Date of Birth : 26.12.1974

CTC : 51.76Lacs per annum(fixed).

Contact No. : +91-839*******

Email Address : adqeqx@r.postjobfree.com

adqeqx@r.postjobfree.com

Permanent Address : Flat No. 1505, Mahavir Astha,

Plot no.02, Sector- 7

Kharghar 410210

Navi Mumbai, Maharashtra

Place : Navi Mumbai (VIJAY ANNAJI GAJBHIYE)

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