Energy Conservation Project Engineer
Resume:
CURRICULAM VITAE
S.PRADHEEP
adqel7@r.postjobfree.com
BRIEF OBJECTIVES:-
A technology driven professional with over 19+ years of experience in the areas of Erection Operation & Maintenance in Hot rolling (Fully Automated integrated steel 2slit Hot Bar mill) and Experience in Electrical Equipment’s Erection, maintenance and Industrial Automation.
MILL CONFIGURATION:-
It is a fully automatic and latest configured mill with min tension control systems using digital drives and loop scanning systems and instruments.
Starting stock
:
160*160*12000mm
Finishing product
:
8mm & 10mm –three- strand 2 slit TMT
12mm to 50mm TMT, Round and possible of flat, angle
&channel
Furnace and Induction Heating Capacity
:
80MT/Hr. and also direct hot charging from ccm successfully
Done (160*160*8000mm), 14Mw online billet heater.
Mill capacity
:
400000MT/Y
Material grades
:
Carbon steels, Alloyed structural steel grades
Mill train
:
Single strand H/V arrangement, Two strands are H/V type.
Roughing train
:
4off model 600, 2off model 440, free outlet after stand2
Intermediate train
:
4off model 440, 4off model 340.
Finishing train
:
6 off model 340, associated shears,
Looper
:
8off vertical (6off single Strand, 2off multi strand)
Cooling bed
:
cooling bed 66*10m, stationary cold shear 3000KN,
Automatic bar counting and tying system.
SUMMARY OF CAREER:-
-Currently working as a Sr Manager (Elect & Auto) in an integrated Steel plant.
Strong knowledge in Erection and commissioning of electrical and automation equipment’s, excellent interpersonal communication skills in relating with upper management, human resources and employees. 19 years dedicated with manufacturing, continuous improvement, overtime tracking, preventive maintenance scheduling, Spare management, Planning for Engineering cost reduction, Daily safety talks and inspections, yearly performance evaluations, Meeting with Subordinates to achieve targets and goals, Excellent TEAM building through extensive training program to increase productivity while reducing down times.
Working experience- 18+ Years
MS Bright tech Industries India pvt ltd
(Care of Ms.Kamachi Industries Ltd, .Rolling Division, Gummidipoondi,
Chennai, Tamilnadu, India.)
Designation: Sr Manager
Department: Electrical, Automation and Instrumentation
Duration : May 2011 to till now
RESPONSIBILITIES:-
Maintenance Preview
Planned, organized and executed predictive and preventive maintenance schedules of Electrical Systems like HT, LT switchgear panels, Metering kiosks, DG sets, PDB, MCC's, Motors with all protection & interlock to achieve the reliability of equipment’s and to reduce the down
Maintenance of DC & AC drives PLC & SCADA (VEGA- ABB), digital and analogue modules checking of input and output signals in plc programs trouble shooting.
Maintenance of Instruments - such as Pyrometers (Optical type), Hot metal detector, Flow transmitter, temp Transmitter, Motorized Butterfly valve, Loop scanners, Pressure Transmitter, various transducers, Thermocouples, RTD’s, I/P, P/I, Pneumatic actuators, distance sensors, light barriers, absolute encoders and Pulse encoders.
Fault finding, Analyzing and preparing root cause factors for solution making.
Responsible for Electrical, Electronic and Mechanical repair and maintenance of all machinery.
Planning for spare parts procurement. Communicating with suppliers on technical and commercial matters.
Training local workforce as per standards.
Successful planning and commissioning of heat bar handling system for the entire plant, achieved optimized finish bar parking at rake, achieved the billet to billet gap 5 sec rolling duration, achieved economy energy consumption for online electrical billet heaters
Siemens S7 PLC S7 200, 300, 400 networking, ABB.
Troubleshooting in industrial communications.
Utility system like compressor, chillers, humidification plants, Pumps.
UPS and stabilizers.
Planning of critical spares.
Implementation of energy conservation measures.
Preparation / presentation of budget / review.
Development of substitute of imported spare parts.
Monitoring the key parameter on regular basis.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in installation expenditures/ and achieve gross margin targets.
Operations, Planning & Development:-
Operations and Management of day to day Engineering activities of plant including Preventive/Breakdown and Predictive Maintenance to achieve the organizational goal of Zero Breakdown. Managing team of experienced and qualified Engineers/Technicians. Development of new ideas for improvement.
Planning Maintenance Budgets in consultation with different functional & operational heads.
Monitoring, Measurement and control of utilities consumptions.
Liasoning with Governmental Authorities and Compliance of statutory regulations. Planning and execution of Energy Conservation activities.
Project execution with effective planning in suitable time frame.
Development of team members by identifying and providing training and skill improvement.
Administration:-
Assigning Key Result Area and targets to team members with necessary guidance.
Manpower Planning and Management.
Co-ordination with top level Management.
Computer Skilled
Computer usage for Performance monitoring: Developed periodical performance monitoring system through SAP/ERP with extensive use of computers at all levels.
Quality Management Systems
Implementation of ISO- 9000, ISO- 9001, ISO- 2008, systems. TPM
Responsible for the continuous running of equipment and machinery.
Using computerized systems to oversee routine maintenance diagnose breakdown Problems and organize repairs.
Involved in control and monitoring the devices.
Designing maintenance strategies, procedures and methods.
Planning and scheduling planned and unplanned work.
Carrying out quality inspections on jobs.
Liaising with client departments and customers.
Arranging specialist procurement of fixtures, fittings or components.
Controlling maintenance tools, stores and equipment.
Monitoring and controlling maintenance costs.
Writing maintenance strategies to help with installation and commissioning guidelines.
Reduce the incidence of costly breakdowns and develop strategies to improve
Overall reliability and safety of plant, personnel and production processes.
TULSYAN NEC Ltd
(Rolling Mill Division, Gummidipoondi, Chennai, Tamilnadu, India.)
Designation: ASSISTANT MANAGER (project, operation & maintenance)
Dept
: Electrical (Automation, Instrumentation)
Duration
: June 2005 to May 2011 (6 years)
SURANA METAL India ltd
(Rolling Mill Division, Gummidipoondi, Chennai, Tamilnadu, India.)
Designation
: PROJECT ENGINEER
Dept
: Electrical (Automation, Instrumentation)
Duration
: Sep 2003 to June 2005 (2 years )
\
PROFESSIONAL QUALIFICATION:-
B.E (EEE) full time Regular from I.F.E.T College of Engineering, Madras University, Chennai, Villupuram in 2000-2003
Diploma (E&E) full time Regular from Sri Nallalaghu polytechnic, TN state board, Chennai in 1999-2000
TECHNICAL SKILLS:-
Hardware Knowledge : ABB, SIEMENS PLCs, Drives.
Familiar in VEGA automation.
Software : vijeoCitect, Wonder ware
OS: Windows 7 / XP.
PLC Programming : ABB, SIEMENS & AB
Ac Drive: ABB, Siemens
DC Drive: ABB, Siemens
Drives and Plc based machines servicing.
CNC based rib, turning machines
CNC based branding machines
PERSONAL PROFILE:-
Father’s Name
:
N. Sivaraj
DOB
:
22nd, March-1981.
Address Details (permanent) :
Plot no:138, Sri Vaaru Nagar,
Andarkuppam, Ponneri Tk,
Thituvallur District, (near vellammal International school) Tamilnadu,
India, Pin code - 601204.
:
adqel7@r.postjobfree.com
Mobile
:
Electrical license
:
C. No: C37248,
Passport number
:
L7419995 valid 03rd march 2024
Notice Period
:
2 month from the date of Appointment
Languages Known
:
English, Tamil, Hindi, and Telugu.
DECLARATION:-
I hereby declare that the above given information are true to the best of my knowledge and belief. Am request you to kindly consider my case and give me a chance to serve under kind control. I will discharge my duties to your satisfaction
Thanking you,
Place:-Chennai
Date: -
(PRADHEEP.S)
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