Oil Corporation Power Plant

MERAJ HUSAIN

Contact No: +971********* (UAE)

+91-882******* (India)

Flat No-1401, Pearl tower

Electra Street, Abu Dhabi, UAE.

E-Mail: ***********@*****.***

A result-oriented & performance-driven professional, in quest of assignments in Erection, Commissioning, Maintenance, Plant shutdown works with a leading organization of high reputation gained expertise in Power Plants Erection, commissioning & shutdown maintenance while working with Bharat Heavy Electricals Limited (BHEL) Govt. of India Undertaking & Nawah Energy Company, Abu Dhabi,UAE.

PROFILE SUMMARY

Dynamic Professional with More Than 16 Years of Hands-on Experience in

Erection, outages /shutdown,Maintenance of Power Plant shutdown /Steam turbines/ Gas turbine/overhauling, Project Execution, Inspection, Site Safety,NDT checks in power plants and Oil &Gas industries.

I was associated with Nawah Energy Company,BNPP Abu Dhabi as a Mechanical lead (FWC)

I have completed more than 15 shutdown projects(power plants) in India & abroad while working with BHEL(2015 to 2019)

Routine online trouble shooting, maintenance & integrity assurance of rotary equipment mainly Turbines, Multi Stage Pumps, Blowers, Reciprocating and Rotary Compressors, Gear Box, Agitator etc.

Earned proficiency in Erection,Commissioning, Shutdown, Overhauling & Maintenance of Turbines & Mechanical(Power plants) equipments with focus on reducing downtime and enhancing operational effectiveness

Overseas experience: Earned overseas experience while working in Sudan for erection & commissioning of 4 x 125 MW EPC project Kosti, Sudan & BNPP Abu Dhabi UAE.

Skilled in steering the successful rollout of Erection/Shutdown/overhauling with accountability of defining scope, Checking of alignment, Inspection of Thrust and General Bearings, runout, roll & bump check, Coupled run-out & coupling check of rotary parts.

CORE COMPETENCIES

Turbine/GEN bearings inspection, Minor/major/Capital overhauling of turbines.

Erection of turbine, main condenser, heaters,Dia-arators,Heat Exchangers & BOP equipment.

Online condition monitoring of rotary equipment like Turbines, Multi Stage Pumps, Blowers, Reciprocating and Rotary Compressors, Gear Box, Agitator etc.

Plan and implement Preventive Maintenance (routine checkup) as per schedule/condition of the rotary equipment.

Plan and implement routine repair / replacement /overhauling of rotary equipment to ensure integrity and reliability to sustain the plant business continuity.

Repair and maintenance of rotary equipment like Turbines, Multi Stage Pumps, Blowers, Reciprocating and Rotary Compressors, Gear Box, Agitator etc. during shutdown.

Maintenance of MDBFP (Motor driven boiler feed pump), TDBFP (Turbine driven boiler feed pump), valves etc. during Shutdown / Turnaround of power plants

Supervise the work and ensure safety of PEAR (People, Environment, Asset, and Reputation) by ensuring and implementing all safety measures (PTW, Task Risk Assessment, necessary precautionary measure implementations) as per company guidelines and international standard.

Coordinate and supervise the technical staff involved in the maintenance work during routine / shutdown for efficient outcome.

Involve FME monitor job during maintenance, outages shutdown activities work going on.

Implementing the requirements of the environmental and safety programs, including Tag out/Lockout, confined space entry, hot-work, etc.

WORK EXPERIENCE

MOST RESENT EMPLOYER :( 1.0 Years)

Current organization: Nawah Energy Company (LTMSA agreement with Doosan Babcock)

Position: Mechanical Lead (Feed water condensate)

Working From: Jan 2021 to Dec21.

Location: Barakha Nuclear power plant. Abu Dhabi, UAE

Work Details:

Working as mechanical lead (Feed water condensate) in Outage Maintenance Services- Component Department. With the Pay roll of Doosan Babcock with unlimited LTMSA agreement.

Pre-outage activity preparation, walk down/planning, verification of spare parts, tools in SAP.

Coordinate with store and purchase department department for tools and materials inventory. Excellent knowledge in SAP and Maximo.Receive work orders, review assigned work, arranging for necessary materials, tools, equipment and ‘permits to work’, assign tasks and follow-up until satisfactory completion.

PREVIOUS EMPLOYER :( 14 Years & 5 months)

Organization: Bharat Heavy Electricals Limited, Power Sector (NR).

Working From: Aug-2007 to Dec 2020.

Project &Position :( 1) Add. Engineer (Quality & safety)

Working From: Aug-2019 to Jan 2021.

Location: GAIL (Gas authority of India Ltd.) Vijaypur Dist-Guna, M.P. India.

2x 17.5 TPH HRSG’s for Heat Recovery System Generation Project at GAIL Vijaypur

Role & Responsibility:

Daily inspection of plant and premises in order to highlight the issues that require urgent attention and can lead to accident at workplace.

Issue of work permits in GAIL Vijaipur gas plant – a 0.4 Million TPA LPG Plant (as per the norms of Petro-chemical Industry) in conjunction with safety and fire norms.

Preparation of JSA & Compile and record safety statistics

Preparation of health safety report for the company on monthly, weekly basis according to the requirement.

Maintain the necessary Safety related records.

I have also involved with maintenance department during compressor changeover works. While HRSG commissioning.

Project &Position :( 2) Deputy Engineer (Mech.) in SAS Department (Outages & Maintenance)

Capital/major & miner overhauling of turbines & Generators.

Working From: July-2015 to July 2019

Location: Noida Uttar Pradesh India.

Role & Responsibility:

Overhauling/Maintenance during shutdown of steam turbine, gas turbine & Generator of different rating (50MW to 660MW) Thermal power plants /CCPP in India & Nuclear power plant steam turbines & Generators (NPCIL Naroura,& NPCIL Rawatbhata Kota (NPP).

Installation, maintenance, major overhauling, Preventive, predictive Breakdown and shutdown maintenance and troubleshooting of all types of Rotating Equipment (Pumps, turbines, gear boxes Agitators, centrifuges etc.) decoupling, coupling and alignment of HP/IP/LP/GEN/EXC.

Conducted of Horn drop test, bump test.redial and Axial clearance (displacement), swing check, roll checks, etc.

Checks and set of all-important reading like Gland clearance, oil catcher, bearings TOC & SOC, rotor CRO, seal bore, rotor zero position, coupling bolt size and bolt stretching, moving & guide blade clearances etc.

Checks all readings during dismantling & final assembling of turbines/stator during overhauling.

General maintenance of static equipment (Condenser, Tube heat exchanger, coolers, vessels Tanks and pipe lines) General maintenance repair and overhauling of all types valve like stop valve, control valve with servomotors,NRV, gate valve globe valve, ball valve.

Project &Position :(3) Assistant Engineer (Mechanical Erection)

Working From: Jan 2011 to July 2015

Location: 4X125 MW Kosti Thermal Power Station, Kosti, Sudan.

Power plant is owned by STPG (erstwhile NEC), Republic of Sudan.

Worked with German consultant Fichtner GmbH & Co. Germany, during project starting to completion.

Role & Responsibility:

Working as a turbine erection & maintenance site engineer. Inspected, repaired and maintained all condensers, heat exchangers, cooling towers, steam turbine & BOPs equipment’s.

Involved all types mechanical erection check in turbine and its auxiliary during erection and installation.

Coordinate and ensure availability of commissioning spares and consumables

Participate in commissioning activities for steam dumping, Turbine rolling & auxiliary equipment of power plant.

Significant Contributions:

Erection & commissioning engineer for Steam Turbine erection, start up and made the equipment’s ready for plant for operation in 4x125MW thermal power plant.

Steam Turbine and its auxiliaries. BOPs commissioning such as Cooling towers, compressor, plant water system, fire water system, DMCW system, CW and ACW system, condenser online tube cleaning system, self-cleaning system etc. Other Auxiliaries, which include River Water Intake system, Electro-Chlorination Plant, Demineralization Plant, Potable, water pumping system to township. Fuel oil handling systems.

Rotary and Stationary parts (Repair and Maintenance) of Steam Turbines (135Kg/cm2g, Temp. 535 Deg C, Capacity 125MW), Steam Turbine Condensers (Flow 15450 m3, Pressure 5kg/cm2), High Capacity and High Pressure Centrifugal/Reciprocating Pumps, High Pressure Chemical Dozing pumps, Gear Boxes, De-mineralized Water Treatment Plant, Soft Water Treatment Plant, Turbines Auxiliary Equipment’s, High Pressure valves (Gate valve, Check valve, Globe valve, Needle valve etc.), Mechanical Seals etc.

Project &Position :( 4) Assistant Engineer (Mechanical Erection)

Working From: Aug’2007 to Jan’2011

Location: 2X490 MW Thermal Power plant project NTPC, Dadri, India

Role & Responsibility:

Deputed to assist in the erection of turbine and auxiliaries; I actively participated in erection of steam turbine and its auxiliary.

Working as a site supervisor Erection & commissioning of Steam Turbine, Generator, condenser, stop & control valves erection, heaters, MDBFP & TDBFP (Motor & Turbine driven boiler feed pump and auxiliaries pump) and stacks.

Accountable for Hydro testing of LP Piping & Air leakages Test in Generator. Oil Flushing, Steam blowing and successfully synchronization of 2x490MW phase-II. Duties include supervision of riggers, heavy equipment operators, and supervision of scaffolding team and its operation. Supervised and commissioned the Plant fire hydrant pipeline construction and installation of various system pumps. Team engineer for operation and maintenance mechanical team in the 490 MW Power plant.

Highlights:

Successfully commissioned 2x490 MW TPP at National Thermal Power Ltd (NTPC) Dadri, Uttar Pradesh

Actively involved in conducting erection and commissioned TG & its auxiliary

Preparation of Erection & Commissioning Protocols, punch list for smooth operation of plant.

PREVIOUS EMPLOYER (1.5 Years)

Organization: M/S Indian Oil Corporation Ltd. (For Contract basis)

Position: Junior Engineering Assistant -IV (Mechanical)

Working From: Jan 2006 to July 2007 (1.5 Years)

Location: Indian Oil corporation Ltd .Panipat refinery Panipat, Haryana, India

Working as a Junior Engineering Assistant –IV in power and utility (Maintenance department.) looking after maintenance & coordinate with Mechanical Forman of maintenance of HRSG,GT & ST annual overhauling,preventive maintenance of HRSG/Turbines,pumps, compressors etc.

Involved all type maintenance support activities during maintenance and shutdown jobs.

During shutdown arranging the material of store & reporting the job and daily progress to Sr. Engineer Maintenance. & involving during maintenance of pumps, seals, bearings & Alignment works of motor and pumps/rotor alignment and coupling. Involve during repairs, replaces and services corrosion equipment components.

Carrying out Preventive and Break down maintenance of Rotating and static equipment’s.

Operational support services and troubleshooting machinery problems in case of breakdown.

Able to work independently as well as in a team environment.

Maintaining equipment maintenance history. Maintaining good housekeeping standards.

Leading teams of multinational technicians.

FIRST EMPLOYER-(2.0 Years)

Organization: Gas authority of India Ltd (On Contract through M/S. Sheetal Prasad)

Position: Mechanical Technician.

Working From: Dec 2004 to Jan 2006

Location: GAIL (Gas authority of India Ltd.) Vijaipur, Dist-Guna, M.P. India

Working in DVPL Compressor house & LPG recovery plant area as a Field operator cum maintenance technician.

Facilitating execution of preventive, predictive and corrective mechanical maintenance activities for rotating and static equipment of plant

Contributing in preparing safe work, hot work, cold work and supplementary permits; troubleshooting equipment related problems and performing overhauling on compressors, turbine and pumps

Conducting preventive, corrective, predictive maintenance and troubleshooting of pumps, compressors, gear boxes, valves, fans and blowers

Extending support in planning & executing hydro test of pipelines, leakage test of pipelines, flushing & cleaning of pipelines & system dry-out

Involved all type maintenance support job activities.

Perform maintenance, shutdown and overhauling of different kind of rotating and static Equipment’s like GT (gas turbine) centrifugal compressor, pump, LGB (load gear box)/gear box, blower for static equipment’s like HRSG, Heat exchanger and vessels during overhauling /shutdown, involve in HGPI (Hot Gas Path Inspection) CI (Combustion chamber Inspection) BI (Baroscopic Inspection) change and cleaning activity of Inlet air filter in GT.

Updating all maintenance records entering in the maintenance log the nature of the fault, the work carried out and the time, labour and materials used including any measured values recorded.

Advising the Supervisor on shortages and quality of spare parts, materials or equipment.

Conducted hydro test and leak test high pressure pipelines/steam leak jobs.

I have also worked with GAIL (Gas authority of India Ltd.) Vijaipur, Dist-Guna, M.P. India. As Apprentice Trainee (Mech.) on Dec’2003 to Dec2004.

ADDITIONAL TECHNICAL KNOWLEDGE AND WORK EXPERIENCE

Work assignment during 2x 17.5 TPH HRSG’s for Heat Recovery System Generation Project at GAIL Vijaypur:

Review the NDT Procedures and provide approval in line with job specific requirements.

Involved in Non-Destructive Testing like Ultrasonic Testing (UT), Dye / liquid penetrant testing (DPT), magnetic particle testing / inspection (MPT), Hardness Testing and Thickness Gauging / Measurement etc.

Carrying out visual Inspection of welding repair works.

Plan and supervise the NDT activities like DPT, MPT for the weld repair works.

Witnessing the NDT work like MPT, UT, DPT tests and evaluation / Interpretation of NDT results applicable ASME / AWS standards.

Final Weld Inspection, witnessing pressure testing of Piping and Vessels.

Making report as per Code and Procedure.

ADDITIONAL TECHNICAL SKILL COMPETENCY AND CERTIFICATION

Level-II certification in:

UT Level II (ASNT-SNT-TC-1A-2011) From WRI (Welding research institute) Trichy Tamil Nadu India.

Dye Penetrant Testing certification (ASNT-TC-1A)

Magnetic Particle Testing (ASNT-TC-1A)

Radiography testing (ASNT-TC-1A)

Professional Training & Certifications:

Professional development Certificate in LOPA (Layer of protection analysis)

Professional development Certificate in QRA (Quantitative Risk assessment )

Professional development Certificate in HAZOP

Professional development Certificate in Material Handling

Professional development Certificate in HAC (Hazard Area classification.)

Nawah Certification.

I have completed more than 30 training certificate conduct by TAQA especially FME/Radworker/COM/confined space entry/radiation protection etc.

I have passed English proficiency test Lavel-2(Reading & speaking) conducted via Nawah through TAQA.

IT Skills:

Proficient in computer operations (MS Office) for day to day work

SAP

MS Excel.

EDUCATIONAL QUALIFICATION

3 Years full time Diploma in Mechanical Engineering (2003) from BTEUP Lucknow U.P. India. Aggregate 75%

B.Tech. in Mechanical Engineering (2010), Rajasthan Vidyapeeth Udaipur Rajasthan India. (Correspondence course).

One year full time PDIS (Post diploma in industrial safety) course from Regional Labor Institute (RLI) Faridabad, Haryana, India (sponsor candidate through BHEL) from 2017 to 2018.

PERSONAL DETAILS

Date of Birth: June 5th, 1980

Father Name: Niyaz Husain

Marital Status: Married

Languages Known: Hindi, English, and Arabic

Nationality: Indian

Address: S-5 20/B, Fourth Flour, Jogabai Ext., Jamianagar, Okhla, New Delhi-110025

Passport: Pass Port No. K6764453 valid till 24-06-2022.

DECLARATION:

I do hereby declare that the information furnished above are true and correct to the best of my knowledge and belief.

(MERAJ HUSAIN)

Additional Notes-

Vaccination status - Fully vaccinated with booster dose. (Sinopharm & Pfizer)

VISA status - UAE Residence Visa valid up to Feb-2023(Still open on request)

Contact this candidate