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Production Manager

Location:
Chennai, Tamil Nadu, India
Posted:
February 23, 2022

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Resume:

MY CURRICULUM VITAE

Mobile: +919*********

S. RAMKUMAR E-Mail: adqbdg@r.postjobfree.com

JOB OBJECTIVE

Seeking assignments in Manufacturing and Production Management

SYNOPSIS: Over 17 years of experience in Production management, Previously associated with ACE TECH MACHINERY COMPONENTS as a Production Manager. Adept at manufacturing operations and process oriented Automation in manufacturing Industry. Administration control, Problem-solving, Cost analysis and cost reduction, manpower handling and decision making skills. An effective team leader with exceptional communication, interpersonal skills and exposure in managing taskforces in the field of Manufacturing and production related operations.

AREAS OF EXPERTISE

Manufacturing Operations/ Production:

Supervise operations to ensure efficiency in all aspects of the Production process cycle.

Identify and resolve concerns in production and manufacturing process related operations by interacting with the concerned department.

Streamline the process and remove the unwanted process.

Provide direction, support & guidelines to a team of production & monitor their performance to ensure efficient resolution of manufacturing complaints through correspondence, visits & internal coordination.

Ensure speedy processing & settlement of claims for line rejection losses incurred due to unforeseen events during production, as per company policies and applicable excise law.

Advise clients of the costs of manufacturing goods and of the arrangements that have been made.

Strategically manage the manufacturing time, movement and requirement of materials, parts and finished inventory (and the related information flows) through the organization and its manufacturing agents.

Prepare Monthly Reports like Production Statements, Manufacturing Through put time, manufacturing lossess, Production Planning.

Handling of production area around 2000 Sq. Ft of land with the worth of materials around 2 Crores.

Around 240 persons under me throughout various levels of managements of production heads.

Production Management

Conduct production analysis lead time, production through put time, and development with minimal wastage of time and raw-material.

Govern the Production function so as to curtail inventory-holding expenses and adherence to the minimum inventory level to minimize wastage.

Integrate the flow of supplies into, through and out of organization to achieve a level of service which ensures that the right materials are available at the right place, at the right time, of the right quality at the right cost for the production.

Direct stock rotation, intelligent picking directives, automatic consolidation and cross-docking to maximize the use of valuable manufacturing space.

Key Account Management

Relationship Management with key accounts to increase the level of sales growth.

Ensure customer satisfaction and implementing quality service standards.

Excessive Contributions to cost analysis and cost reduction.

Coordinate frontline and backline Customer Service-interacting with internal customers, liaising with destination agents and coordinating with concerned departments for problem resolution.

Act as a frontline interface between the internal customers, to troubleshoot on unresolved grievances & queries of individual and corporate clients.

ORGANISATIONAL DETAILS

Mar’16 -Nov'20 Working with Vocon Manufacturing pvt Limited as (Manager - Production)

The Notable Accomplishments

Responsible for all operations of processing at all stages.

To make all Facility utilization ready for production.

Man power handling and manpower control control.

Complete responsibility for Hygienic condition in Production and Processing area.

Co-ordination with all departments to achieve the customer’s schedule.

Maintain Documentation and co-ordination for External/Internal, Quality audits.

Prepare and maintain of all production related documents.

Calibrate the equipment’s like Flow meter, RTD & amp, Weigher .

Monitor equipment consumables stocks and arrange respective vendors.

Training for employees and workers GMP, HACCP and Machinery Operations.

Knowledge about ISO 22000 & FOOD SAFETY Standards

To work towards continuous improvement of product quality, food safety and plant/personal hygiene.

Regular monitoring of process wastage and reduce the same.

Monitor the equipment efficiency.

Manpower planning and arranged manpower to jobs as required.

Evaluate and monitor monthly Consumables stock for audit.

Co-ordinate manufacturing through production troubleshooting without compromising the quality.

Co-ordinate Sensory to evaluate the product quality to meet the standards.

Jun’10-Feb’16 working with Western Thomson India Limited as (Senior officer- Production)

The Notable Accomplishments

Handlings follow ups of the uncompleted schedules for the month.

Stream lined the process of production behavior, Production Planning.

Organized the Production Cycle Survey of the items Produced internally and also for the items produced from inter stage made the process of procuring the materials once in 3 months. This saved time in planning for procurement and retailing money.

Completion of Production Plan based on the customer’s order schedule liaison with Purchase and Sales Department

Co-ordination with Purchase and Sales for the despatch of goods as per the Customer’s schedule

Ensure the availability of Material in stock as per the Customer’s schedule

Monitoring and controlling inventory as per of production and Despatch plan.

Man power was reduced by 55%(200 to 90).

Reviewing on the backlogs on the production to ensure the On Time Delivery near by 95%

Streamlining the process of Production and Manufacturing activities.

Leading a team to achieved in poka yoke.

Implemented small automations to reduced process time.

Jun’06-Jun’10 working with Sny Autotech Pvt Ltd (Production – In charge)

The Notable Accomplishments

Handlings follow ups of the uncompleted schedule of production plan.

Stream lined the process of Purchase behavior, Production Planning.

Organized the Manufacturing Survey of the items Produced internally and also for the items produced from inter stage made the process of procuring the materials once in 3 months. This saved time in planning for procurement and retailing money.

Release of schedules for cell wise production.

Release of Production Plan based on the customer’s order schedule to the Production Department

Ensure the availability of Material in stock as per the Customer’s schedule

Monitoring and controlling inventory as per of production and Dispatch plan.

Received the highest rate of salary hike in the last year by 50% of my basic comparing to others in the same organization.

Apr’03-Jun’06 working with Iljin Automotive Pvt. Ltd (Production - Executive)

The Notable Accomplishments

Handlings follow ups of the uncompleted schedule of production plan.

Stream lined the process of Production behavior.

Organized the Manufacturing Survey of the items Produced internally and also for the items produced from inter stage made the process of procuring the materials once in 3 months. This saved time in planning for procurement and retailing money.

IMPROVEMENT PROJECTS

Implementation of Auto Stamping process on Corrugated Cartons in the Tapping process

Worked on the deduction of Low weights of FG packs in the bag makers.

Worked on the Empty pack deduction from the weigher.

Implementation of 5S.

ACADEMIA

Diploma in Mechanical Engineering on 2003 at Scad Gramodhaya Polytechnic College, Cheranmahadevi, Tirunelveli.

IT & TECHNICAL SKILLS

Office Tools : MS-Office

ERP System : ERP 4.5 version

Operation Skill : CNC, Turning and Milling Centre

PERSONAL DETAILS

Date of Birth : 15th May, 1985

Permenet Address : 18,Kadasar Street,Pettai,Tirunelveli.627004

Present Address : 7/189,B6 CSI Colony, Kottaipalayam,Coimbatore-641110.

CTC DETAILS

Current Salary package : 6.5 Lakhs per annum as CTC

Expected Salary : 7.5 and above CTC per annum

Place : Signature,

Date : S.Ramkumar.



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