SUHAIL AHMAD

Mobile: +91-874*******, +918*********

Email: adqb4h@r.postjobfree.com

adqb4h@r.postjobfree.com

PROFESSIONAL SYNOPSIS

A dynamic professional with over 30 years of rich experience in manufacturing, Operation, Quality, maintenance and Production Planning & Control and Process Enhancements; presently working with Rana Enterprises, Faridabad as G.M.(OP), Manufacturing of special purpose machine, jigs/fixture, mechanical works & LED Bulbs all types . Responsible for Quality, TPM, 5S control and accountable for overall performance especially continuous process industry and auto industry

Experienced in setting up green field manufacturing operations, from obtaining statutory approvals to planning and procurement of all capital equipment and operation under mass production. Recruitment and management of work force and high-powered staff team. Leading all plant operations, production, quality, purchasing, HR, IR, administration, legal etc.

An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities. Possess a flexible & detail-oriented attitude.

Summary: Over 30 years of total work experience in the field of Technical & manufacturing to facilitate management in the decision-making process.

Business Skills

Ability to work effectively under pressure and achieve time constraint objectives.

Effective delegation of tasks and ensuring their achievement to the desired standards.

An eye for detail on work-related tasks to ensure desired quality and for better time management.

Open to take on added responsibilities to achieve desired results.

Possesses a strong commitment to the workplace and to responsibilities.

To increase the production with day today productivity performance, estimation production cost, able to quickly identify root cause issues and having a sense of urgency across off areas of responsibility.

All legal activities, labour laws, E.S.I, P.F. factory act and other commercial activities.

Career Highlights

Set up green field project.

Acquired experience of manufacturing, production and maintenance of utilities in the industry.

Successfully achieved energy saving in spinning mills and paper mills up to 20% saving.

Exposure to erection and commissioning of machines in continuous process industry, auto and D.G. sets, compressors

Exposure to production planning and control in mass production.

Production Operation

Handling day-to-day manufacturing activities, PPC, production schedules, implementing quality tools and allocating work for achieving monthly production targets.

Overseeing production, keeping control over activities & analyzing processes for stabilization thereby ensuring smooth operations.

Conducting training programs time-to-time to enhance the skills of the staff & workforce and as a result gain improved productivity.

To meet production deadlines through effective planning, exercising control on the production cost, eliminating wastages.

Managing the entire production value chain.

Total shop floor management with first class housekeeping practices.

Strongly focusing on process improvement to achieve higher productivity.

Maintenance / Operation

Developing & executing maintenance plans to achieve optimum performance levels of all production & utility equipment in the plant, without any loss of production activity.

Handling implementation of preventive, breakdown, corrective maintenance activities and working towards achievement of Zero Down time of machines / equipment.

Leading maintenance initiatives for achieving reduction in maintenance costs and achieving desired targets within allocated budgets / specified timeframe.

Procuring and allocating the resources (capital and machinery) to achieve operational targets within the specified timeframe.

Responsible for maximum utilization of utilities and machines.

Purchase for continuous improvement plan.

Erection & Commissioning

Anchoring erection & commissioning of machines & equipment and ensuring completion of project in minimum turnaround time effective resource utilization to maximize the output.

Erecting and commissioning as well as conducting tests & inspections to ensure operational effectiveness of utilities, planning & effectuating maintenance plans for machines and equipment.

Process Enhancement / Cost Control

Identifying scope for implementing & monitoring of changes to enhance productivity.

Facilitating smooth functioning of overall operations, enhance operational efficiency and cost optimization.

Driving process improvement strategy and ensure maximum efficiency in various operations.

Implement manufacturing strategies and action plans at the plant so as to attain the productivity and cash profit target.

Organize and control all production operation within the plant to achieve all output targets in terms of quantity, quality, productivity, efficiencies and customer satisfaction.

Ensure 100 percent compliance to all statutory requirements and to ensure effective coordination with all department, also to lead the implementation of new system and process improvement.

Provide leadership to all functions within the plant to ensure plant objective are met

Worked as Head PPC/ Operations in M/S Mithabhi Lamps Pvt. Ltd. Faridabad since Sept. 2012 to June 20 Manufacturing of Automotive bulbs (G-Type, Wedge base and tail lamp) for two-wheelers especially Honda, Hero Moto and TVS.

PPC on the basis of Marketing Projections & forecast.

Raw Material Procurement Planning & Scheduling of RM Suppliers.

Establishment and development of visualized capacity planning system.

Close coordination with Marketing, Purchase, Production & service departments to achieve Daily, weekly & monthly Production and Dispatch Targets.

Scheduling & monitoring of production orders of Material Planning & Production.

Preparation of Monthly Production Plan for Production & Service Departments (Heat Treatment, Butt Welding, Plating & Paint Shops).

Preparation of Job Work Monthly Plan & close monitoring with Job Workers on daily basis.

Assistance in continual optimization of production process.

Contributing to assembly and production improvements.

Documentation of assembly and manufacturing difficulties

All dept. heads reporting to me

June 2004 – Sept. 2012: Jushin Enterprises, unit at Kathua & Roorkee (U.K.) As Works Manager from 2004 to 2008

As Head Operations from 2008 to 2012

Jushin Enterprises, khasra no.116, Raipur industrial area Bhagwanpur, Roorkee is a sister concern of Jay Ushin Limited, Gurgaon and Japanese Collaboration. The company is manufacturing all models of Maruti Car & two-wheeler, Door Locks, Door Latches, P.C. B. Wiring Harness, Card set, sheet metal parts, combination switches for Maruti, M & M & Tata.

Managing complete operation of factory from raw material to finished goods with high quality, leading all departments including quality, production, PPC, stores and purchase, HRA and all local dealing with labour inspector, PF, ESI and factory inspector. Besides above, I was also looking into customer complaint and satisfaction. The company manufactures all models of Maruti Car & two-wheeler, Door Locks, Door Latches, P.C., B. Wiring Harness and sheet metal parts, while in Jaycon Engineers plot no.57, SICOP industrial area Kathua, manufacturing sheet metal parts, tools & die, jigs & fixture and plastic product of molding m/cs. for automotive components & maintain all injection molding machines.

Job Profile

Handling complete function of unit from raw material to finished products.

Receiving order from Marketing Department located in Delhi

Executing the cost reduction plan for the financial year as per the target.

Controlling the cost of existing raw material.

Developed manufacturing plant with hands on approach to assigning staff responsibilities.

Lead workforce of 125, production, maintenance, purchasing and distribution personnel.

Established an inventory control system for all parts and components at a 10% annual saving.

Coordinate staff hiring, training, supervision and performance evaluation.

Managing plant performance in quality control dept of QC, processed and finished goods.

To control rejection in the process and continuous improvement waste money less than 0.1%.

To implementation of six sigma activities, knowledge of quality management systems, 5S, TQM and TPM.

Report to Managing Director for complete function of unit.

All commercial activities E.S.I., P.F. factory act, labor laws and legal activities.

Energy audit and energy saving at least 20 percent to control load in the plant & machinery.

As Assistant Engineer from Dec. 1987 to Nov. 1991: looked after complete work of utility, D.G. SET, workshop machinery, electrical and mechanical work.

As Mill Engineer from Nov. 1991 to Dec. 1998: HOD of Engineering section, looking after complete production, maintenance of utilities like compressors, D.G. set, pumps.

As Chief Engineer from Dec. 1998 to June 2002: As Chief Engineer: looking complete work of plant manufacturing & HOD worked under me like Quality, purchase, HRA, stores and engineering section. Total strength of manpower: 1200 nos.

Accountable for engineering maintenance and utilities of:

H.T. /L.T. Transformer, Humidification Plants, Compressor & 1100 K.V.A. D.G. Set

Electrical break-down of Reiter make machines and other machines,

Work shop machines like Lathe, Milling, Grinder, Shaper,

Fire Fighting Equipment, Hydrant Work, Plumber Work, Water Treatment Plant,

A.C. Plants and Civil Construction Work.

Responsible for complete function production, maintenance of all electrical, mechanical and civil work

Involved in the production, maintenance and utilities like D.G. set, compressor, water treatment plant, humidification

Plant, work shop machinery, energy saving equipment, preventive and break down etc.

Worked as visiting faculty cum training & placement officer in Malout Institute of Management and information technology in the department of mechanical engineering from July 2002 to May 2004 specially in manufacturing process.

Notable deliverables

The duty & responsibility of faculty to report H.O.D, Plan, schedule & organize,coordinate and monitor lecturers and practical .

Providing guidance and supervision to graduate students, participating in departmental meetings & providing academic support to professors and other faculty members.

Special training program for final students communication skills, aptitude building and personality development .

To have close liaison with industry for placement of students,developing and executing the placement presentation at various companies, organize the career counselling session by experts, organizing resume writing G.D and interview and coordinate all activities related to placement.

Worked as LECTURER in the department of Mechanical Engineer in UNIVERSITY POLYTECHNIC

A.M.U. ALIGARH from September 1985 to December 1987.

B.Sc. Engineering [Mechanical (Hons.)] from Z.H. College of Engineering & Technology A.M.U. Aligarh, 1983

Date of Birth 1st January 1961

Address Flat no. 1304

Aspen-D, Omaxe Spa Village Sector 78, Tigon Road Faridabad, Haryana-121101

Passport no. P7271276

Date of Issue 08/12/2016

Date of Expiry 07/12/2026

Current CTC

Expected CTC Negotiable

Notice period required

Aspires to pursue senior level assignments in the area of manufacturing with a growth-oriented organization.

Contact this candidate