plant Maintenance
Resume:
WORK HISTORY - Management of Maintenance in Electrical & Mechanical,
Utilities Equipment’s Facility, Energy, Environment, water & Safety. Apr’12 – Jan 22 Stanadyne India Pvt Ltd., Tiruvallur Fuel Injection System (Diesel Fuel Injection Pump, Injector fuel assembly of off-Road vehicles)
I have worked as senior manager -plant Maintenance at Stanadyne India private limited from 2012 to 2022.
During my experience of 10 years as a senior manager, I have understood all kinds of Utility equipment. Maintenance and troubleshooting of 500 KVA DG sets, 800 Cfm compressors, HT equipment’s, STP, ETP. RO Plant, Boiler, 320 Tr. VAM Chiller, 1000Tr. Cooling Tower’s,500 Tr. AHU’S, HVAC Climate control, 250 KVA UPS & Battery Management for CNC Machine back up and Facility development. I am supporting the Machine Maintenance & Improvement of VMC (Vertical Machining center, HMC, Brother Machine, Morisieki, Durr. 85 & 95 C washing Machine, Emag VG 110 Cam Grinding. Studer and Test Bench & Pump Assembly, Heat Treatment Maintenance of Ammonia and LPG storage yard In-house improvement of the Machine -ANKA Machine door converted from Manual to Auto by Hydraulic cylinder, Brother Machine Display Board converted to new version, All test stand UV Conversion and EMAG Control card replacement, Okamoto Machine in-house conversion of hydraulic multi-port valve to servo motor drive mechanism. After permanent action improved the MTBF 631 Hrs. Machine occurrence Reduced and Availability 98.3 % to 99.7 % I have been Studied PG Diploma in Industrial Automation Engineer Course at First Logic Automation Pvt Ltd, Tambaram,. Branded PLC Mitsubishi, Siemens and Alien Bradley Logic workshop with automation, Siemens S7 PLC configuration with HMI, SCADA interface with Siemens Logic, Modbus, Temperature Controller, load cell, Analog Convertor, VFD, HSC Encoder, servo motor & servo drive Interface with Mitsubishi PLC to run Incremental and Absolute model and Machine safety program. Key Deliverables:
Manage the Energy activities to across the plant
Manage the legal requirements, handling of PCB Consent renewal, all environment documents preparation and has been submitted as per scheduled. CEIG New machine approval, drawing scrutiny, IBR Act for Boiler inspection and inspector of factories act partially involved with HR department (PV Test, Tools and tackles)
Manage the Daily Issues breakdown monitoring, Power & Fuel cost control Analysis, Analysis of MTBF and MTTR, Water Management and DRM Issues
Improved the equipment and machineries performance, monitoring the preventive Maintenance as per scheduled including the predictive and condition-based Maintenance
Preparation of MIS and submit to top management on monthly basis (To covered power & fuel, equipment performance, environment report, Kaizen and 6 s improvement
Handling of Utility project service contractor, EHS Certification ISO 14001, 45001 and EnMs 50001 Create the records and maintaining the documents and supporting for across the company to NIL NC report
Machine Up gradation from old to new technology adopted.
Additional Response
I am taking care of Building Management to repairing electrical, plumbing, mechanical and civil, interior Building work
Shop floor operator comfortable to reduce the heat in the shop floor
Cost Control the hazardous and non-Hazardous waste disposal measure R SENTHIL KUMARAN
**************@*****.***
https://my.indeed.com/p/senthilk-en657hl_
https://www.linkedin.com/in/senthilkumaran1976
Maintenance Expert in Electrical,
Mechanical and Civil / Safety, Utility,
Facility& Environment Management /
Leadership - Senior Manager in Plant Engineering,
with over 20 years’ experience in Utilities, Machine’s PLC, HMI, Waste Management, Statutory Compliance, energy, Water and Environment Management Systems.
contract man power management, resource planning,
vendor procurement, inventory management, budgeting planning and execution CAPEX Review, Approval plan and Execution
Multiple achievements: - Encon
1. Boiler conversion – from build in furnace by reduce the fuel consumption 20 % reduction
2. Control AiR Intelligent Flow Control (IFC ) System – help us reduce the 22 % Power cost reduction in the compressor power, Basically working principle of
reduce the Artificial demand
3. VFD Installation of all kind of air blower and Fan, by reduce the 15 % Energy reduction in the AHU’S, ID Fan and Colling tower
4. higher capacity 3 phase induction motor converted to IE3, By reduced 17% Power reduction in the motor’s, which is premium energy efficiency
5. Condensate recovery system installed 100 % re
utilization of waste hot water from VAM Chiller to Boiler
6. Climate control to implemented dehumidification method instead of Heater Bank, which is high energy guzzler 70 % reduce the power at AHU’s
7. Other low-cost Encon. improvements more than 100 projects done from 2015 to 2021
Total Energy reduction – 2.5 million Kwh, & 1100 MT Fuel reduction
Energy Management system & Cost Reduction
a. Introduced Purchase a Group Captive WIND / IEX
power Daily Bidding, Document formalities follow up TNEB for manage power crises & reduce the power
cost 45 %
b. Hazardous waste disposal to cement plant for co processing instead of Incineration, cost reduction 50
% and safe the Environment pollute
c. Inventory Reduction by 20 %, GRN Receipt 2%
Reduced
Received multiple awards:
d. CII National Energy Leader & Excellent Energy Efficient Award – 2019, 2015,16,17 &2018
e. BEE Minster of power National Energy Conservation Award – 2008 1st Prize & 2013 3rd prize
f. CII Water Conservation Award – 2011
g. CII Best Environmental Practice Award – 2012
h. ESH 4 Star Rating Award – CII – 2018
i. Kaizen Reward – monthly Competition
ost reduction Kaizen reward
Partnered with project team to new
CORE COMPETENCIES
a) Energy, Water, Safety and Environment Management b) Fault Analysis/Troubleshooting
c) Budgeting / Resource Planning
d) Documentation / Systems/ MIS PPT
e) Spare Parts Management
f) PLC, HMI, VFD, Servo Drive, Electrical control panel and PID
g) Innovative project
ADDITIONAL DOCUMENTS – Green Field projects – India & Sharjah & Facility
i. Project Activity sheet -plan and Actual
ii. Price comparison
iii. Sharjah plant Govt. Records – Civil defense & Saif zone Drawing approval India plant – safety
certificate, IF – Building approval, Diesel storage, IBR, PCB latest consent, establish
iv. Building – safety check sheet renovation plan
activity sheet.
OTHER COURSES & TRAININGS
Advanced Diploma in Automation PLC using Relay
Logic, HMI & SCADA – Completed on 2011
PG Diploma in Industrial Automation Engineering - PLC, HMI, PID, Temp. controller & Servo motor
Advance Energy Efficiency Training, Preventive
Maintenance, Energy Summit
CII Environmental Best Practices and Green Co &
BIQS Level IV+ Training – QC training
ISO 9001, 14001, 45001 Internal Auditor
Certification & ISO 50001 – 2018 Energy
Management
Electrical ‘C’ License No. 20232 – Valid till
November 2023
Presentation Skills
National Energy award contest – Indoor &
Outdoor (Customer & supplier)
Internal Trainer for Utility equipment’s working principle, Energy
India and Sharjah Stanadyne plant MIS and
presentation to our team member’s & sharing to
Top Management on monthly review meeting
Internal Trainer for Industrial Safety and
Hazardous waste Management to Shop floor
Technician /Contractor
EDUCATION
B. Technology in Electrical Engineering
Rajasthan Vidyapeeth University
2007 – 2010 – Electrical
Diploma in Electrical & Electronics
Shanmuga Polytechnic
1991 – 1994 – Electrical & Electronics Eng.
PERSONAL DETAILS
DOB: 14th March 1976
Languages Known: English and Tamil
Address: No. 16, Sakthi Nagar, Mangadu, Kanchipuram District, Tamil Nadu – State
REFERENCES
Available HR Dept. -Kennedy 979*******
Building CCTV Surveillance and maintaining the Fire Fighting Equipment’s
New Project factory building set up at Sharjah and India. Machine erection, puff panel erection and pneumatic work with cost effective measure
Partnered with project team to new Machine’s and Transfer machine from USA erection, unloading from the truck, electrification, necessary step up or stepdown Transformer and require Pneumatic line for individual machine, Material purchase with cost effective.
Strength:
I always a cost Negotiator to contractor, Material supplier and AMC
Always hard work in my Nature
Always actively participate the workers, interpersonal learning and develop the team skills
I am internal energy, environment & safety auditor and process layer Auditor Area of the Interest a. Doing challenging jobs and Team management to Maintenance & Facility
Aug’03 – Mar’12 Reynolds Pens India Pvt Ltd., Sriperumbudur Manufacturing of ball Pen and Tip
Assistant Manager – Maintenance
Key Deliverables:
Headed the Maintenance function for all utilities and machines related to PLC & Sensor
Expert in executing preventive and breakdown maintenance issues, air compressor optimization, new machine erection and commissioning and related activities
Introduced and implemented POKAYOKE mistake proof to avoid machine malfunctioning
Kaizen -cost reduction,Innovation & Problem solve June’98 – July’03 Showa Engineering Ltd., Sholinghur – Break India Division
Manufacturing of Hydraulic wheel cylinder
Junior Engineer – Maintenance
Key Deliverables:
Played a vital role in handling machineries ACMEE Hydraulic boring machine, Guild mister and MMT drilling machine
Successfully managed daily hurdles – breakdowns, main problem, modifications, maintenance issues& TPM
Worked on analysis for maintenance issue resolutions. Nov’97 – May’98 K.K. Nag Limited, Chennai
Manufacturing of Thermocol
Shift Supervisor – Production & Maintenance
Key Deliverables:
Supervised Production and Electrical Maintenance Function
Instrumental in molding machine maintenance
Looked after daily routine maintenance and production commitments. Excellent Energy Efficient Unit’ for
the third consecutive
year and the coveted ‘National
Energy Leader
PREVIOUS
ASSIGNMENTS July’1997-Nov’1997:
Keyem Engineering Enterprises, A Grade Electrical Contractor Chennai as Site Engineer
Erection and commissioning of 22 KV and 11 KV / 440 V transformer including substation yard work for as per Indian electricity Rules. MV equipment’s and irrigation of pump.
Dec’1995-June’1997:
Jai Bhubaneswar Fine Chemicals Pvt. Ltd., Pudukkottai as Maintenance Supervisor
C license Holder - Operation and Maintenance HV/MV Transformer, M.V. Switch Gear room
Oct’1994-Oct’1995:
State Govt. Electrical Inspector Office, Trichy as Electrical Apprentice Scrutiny of drawing in various H.T. installations. Inspection of the H.V.M.V Transformer M.V. Equipment and also inspection of distribution transformer
(T.N.E.B)
Awards recognized from BEE Power Minister and CII. Excellent Energy Efficient Unit’ for the third consecutive year and National Energy Leader Award
ACHIVMENTS Climbs 2015 to 2021.
oKomoto-Barrel ID grinder- Mc up gradation
85C duct to carry over the heat to open environment IE3 Premium Energy efficiency motor Conversion
VAM Chiller 100% Reutilization water to Boiler
Wind generation – Green power across the plant
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