Lead Designer Mechanical Design

AJITHKUMAR S

Engineer (Design and Development - Exterior Lighting)

**,**** ******,*.*.patti,Rajapalayam-626102.

Mail: ***************@*****.***

Mob No.+91-948*******

OBJECTIVE

To join an organization & get expertise with the Fast-moving technology trends in Automotive Design & Development to achieve positive work towards organizational goals. RESPONSIBILITIES & ACTIVITIES

● Platform: CATIA V5 2D/3D (3.5 Years)

● Delivery at each project milestone from INITIAL STAGE OF PRODUCT DEVELOPMENT up to creating SOP for Mass Production.

● Collaboration with the lead designer to identify & specify design activity required, interpret requirements of the lead designer, estimate time to complete & construct a work plan that supports the release schedule.

● Coordination of cross functional teams to ensure component & system level delivery.

● Identification of opportunities to reduce complexity, cost & weight.

● Communication of progress & critical issues to the management team & lead designer.

● Interpret FMEA requirements for significant & critical characteristics and ensure design satisfies these to meet all targets.

● 3D modeling in sink mark, Flow mark, poke yoke study, Development Testing failure countermeasure Design modification patch works involving.

● 2D drafting in complete exposure 2W projects and 4W minor drawing modifications worked.

● Photometric knowledge in Regulation Test points failure study, Road pattern improvement study.

● Documentation of Technical Specifications, FMEA, Timing Plans, MOM (Minutes of Meeting), Design, Development and MPP Audit presentation.

● Experience in raising ECR/ECN and execution of BOM change management.

● Preparation of planning Drawing, Support for Design Review document preparation.

● Good written & verbal English communication skills.

● Value Engineering (VAVE) & Cost Reduction.

● Presentation skills involve design change details, Root cause and countermeasure action internal changes and ECN change for customer, DR and Readiness meetings.

● Capable of using Outlook, Power Point, Excel & Word.

● Knowledge of Plastic Materials and properties.

● Market warranty issue products failure countermeasure action and Part failure reflection (Kakotara Action plan) implemented in New Projects.

● Good knowledge in Lamp (2W/4W) Especially on Honda 4W all Testing (Functional

/ Reliability / Environmental) procedure and Acceptance criteria.

● Design Review Meetings with Internal and Overseas parent companies. KEY PROFESSIONAL STRENGTHS

● Ability to work as a team player to enhance project team environment, ensure support to colleagues, and maximize efficiency.

● Understanding of the design, weight, cost and quality constraints of exterior lighting materials & manufacturing processes.

● An ability to deliver under pressure with on appetite for measured success.

● Individual Multiple Project handling in 2W/4W complete project open points on time working under pressure.

● Good organizational skills & ability to manage design tasks and guide Team mates to complete the task..

● Self-motivated to deliver excellence & perform beyond targets.

● Strong communication skills through all mediums. EDUCATION DETAILS

Bachelors of Engineering (Honors Mechanical Engineering) St.Joseph’s college of Engineering, chennai CGPA – 7.5 Higher Secondary Certification

P.A.Chinnaiyah Higher secondary school,Rajapalayam Percentage - 92 Secondary School Certificate

Government High school,Nallamanaickenpatti Percentage - 88 EXPERIENCE

India Japan Lighting Pvt Ltd, Manesar Aug, 2020 – Present

● Design and Development of Exterior Lighting – Head Lamp and Tail Lamps of 4W and 2W PES type, LED and Halogen Versions.

Dreamfusion Technologies Pvt Ltd, Chennai Sep, 2018 – Mar, 2020

● NPD of Health care products design and development of Electronic stethoscope, Agricultural Battery Powered weeder and Remote controller Pest Sprayer. Precision Machines & Equipments Pvt Ltd, chennai May, 2018 – Aug, 2018

● Heavy Machinery Products of Caterpillar Fixture, Flow serve 6 1/2’ feet Valve machining and BEML Coal Feeder Fabrication, Tanker Steering Components PROJECTS HANDLED

2W LED HL (Hi/Lo,CLL) and RCL (Stop/Tail): (NPD, SUZUKI AVENIS) 2W LED HL (Bi LED PES) and RCL (Stop/Tail): NPD, MT15,R15 V4 4W HEAD LAMP (Hi/Lo (Bi LED PES), Turn (Ref), CLL/DRL (Light guide):(NPD, HCIL Honda Amaze 2021).

2W HEAD LAMP (LED VERSION): (VAVE,SUZUKI Access)

Consists of TwoFunctions HeadLAMP (Hi/Lo Beam (LED’s)).

● cost reduction proposal study

● VAVE change Test proposal

● Test Failure study and countermeasure action presentation prepare

● 2D Drawing and 3D modification to changes.

● Creation of Design Related documents (Engineering Proposal, Design change point of Root cause and Countermeasure study, BOM, Etc). CURRENT PROJECTS (under Development)

2W Headlamp (LED - Hi/Lo): (UNDER DEVELOPMENT PHASE, HMSI)

● From the initial Tool go, Individual part, Sub Assy, Assy drawings and Customer drawing’s prepared.

● Reflector Aiming level (up and down) view checks and Aiming stopper place,vehicle level mounting surrounding panel, Functional output location cut sections,Detail view of important mating part,painting details adding, Datum fix.

● Preparation of drawings for internal meeting’s & Design Review.

● Failure Tests 3D modelling for Mold Flow Considerations to prevent (Sink Mark, Weld Line, Air Traps, Vibration failure strengthening Ribs add, Etc.).

● Product Testing failure discussion meeting, Next action presentation prepared.

● Scheduling the Next action countermeasure implementation. 4W Headlamp (Halogen & LED - Hi/Lo, CLL): (UNDER DEVELOPMENT PHASE, MSIL)

● Customer Drawings prepared.

● Process and Assy issues and their Queries about the product to explain them.

● Design change request for molding Assembly (Poke yoke) issues, FH checkPoints to study the background of causes and implement the design change.

● Customer Audit Queries feedback presentation preparing.

● Development failure of Reliability,function,Environment test Root cause study and countermeasures taken.

● guide teamperson and explain the work to complete the task as per the Target date.

PERSONAL DETAILS

Mother’s Name Mrs. Muthulakshmi

Father’s Name Mr. Subburaj

Date of Birth 31st/Oct/1997

Gender Male

PassPort No R9939006

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