Foster Wheeler Diesel Plant

Abul Hossain, CQE-ASQ, P.Eng.

Mississauga, Canada +1-905-***-**** (R), +968-****-**** (M) ***********@*****.***

Mechanical Engineer – Senior /Lead

Experienced in all phases of Oil & Gas and LNG projects - Concept screening & Selection, FEED, detail engineering, Fabrication, Construction, Commissioning of multi $Bn installations

Mechanical & utility packages of Yamal LNG, Russia worked with JGC, Chiyoda and Technip International team, providing construction support for compressors and pump packages.

ExxonMobil Hebron EPC project, Houston, USA - Prepared reports on equipment selection, specifications, data sheets, material requisitions, bid tabulations, detail engineering for API pumps, compressors, turbines, diesel engines, and firewater pumps.

Karachaganak, Kazakhstan Field Project: Study reports: 2 Stages/ 2 Casing Gas Reinjection Centrifugal Compressor (GE/Pignone, BCL404/B & BCL305/C, with GE frame MS5002D) Tandem dry gas seal & conditioning dray gas seal supply system

Upgrading/modification of RasGas EPC, Qatar - BOG Compressors (Dresser Rand) Check Valve Installations, Low NOx retrofit boiler (Stork Ketels), 145T/hr, gas turbine (GE Frame 6&7), injection Package, pumps, fresh water-cooling pumps (EBARA) for Helium Extraction Unit/Utilities

Experienced in Design and fabrication, worked with OEM for pumps and DEUTZ diesel engines, proficient in compressor thermodynamics, gas turbine power rating, compressor seal systems, taught undergraduate advanced courses: Fluid Machinery, Thermodynamics, & Diesel/Gas Turbine engines.

Promoting reliability education and awareness culture in the organization, taught/developed course curriculum on “Reliability Engineering & Product Safety” and CRE – ASQ Certification at University Putra Malaysia and Sheridan Institute of Technology & Advanced Learning, Canada.

Fully conversant with ASME, ANSI, NFPA, NACE, DIN, Russian GOST, API Standards: 610, 611, 612, 614, 616, 617, 619, 674, 675, 682, ISO 9001, TS 16949, Quality Audit and six sigma principles

Worked with world leader of EPC / PMC Company such as AMEC, JGC, Technip, Chiyoda Japan Worley Parsons, SK Engineering Korea, and Foster Wheeler USA Corporation.

Registered Professional Engineer, PEO, Ontario, & Newfoundland & Labrador, Canada, a Certified Quality Engineer, American Society for Quality, and Fellow, International Energy Foundation.

Relevant Skills and Experience

2021– current Lead Construction & Commissioning Engineer Waha Oil & Gas, Tripoli, Libya

Faregh Oil & Gas Upgrade Project, Replacement of Refrigeration & Glycol Dehydration System

Reviewing Vendor documents for Refrigeration Compressor (Mayekawa oil flooded screw type), 1500HP 3600 RPM Siemens electric motors.

Preparing / reviewing Construction Tender documents, Site ITPs and Checklists, & As-built documents

Preparing/ reviewing Bid proposal document (technical part), Faregh phase-1 upgrade – Technical ITB -Scope of Work and Specifications.

2018– 2021 Lead Mechanical Engineer/ Site Preservation Manager

Salalah Ammonia Plant, Oman - 1000 MTPD capacity

Mechanical equipment - Compressors, pumps, and other Equipment packages - Reviewing engineering studies, specification, data sheet, Technical Clarifications, Bid evaluation & detail engineering

Attending FAT, reviewing FEED, & vendor documents – installations/operation manuals for Boil-off Units (Mayekawa), Refrigeration Compressors BHGE (3-stages, 2MCL356+MCL405), Syngas Compressor (BHGE, Centrifugal, 3 stages Pout let 80/132/143 bara), Nitrogen Compressor (Linde) 28,000 Nm3/h, 4 stages, BHGE pumps, Steam Turbine (GE/Thermodyne, 39,011 kg/h, 47.5 bara, 365 deg C), Diesel Generator Cummins QSK78-G9, 4-cycle, V-18, 2500 kW @ 1500 rpm.

Supporting to the site construction team, spare parts list, monitoring site preservation activities, reviewing preservation procedures & checklist, conducting preservation audit/ providing regular visit, attending discussion meetings.

2016 – 2018 Mechanical Construction and Commissioning Engineer Yamal LNG, Sabetta, Russia

Yamal LNG Project of Novatek with three trains total capacity of 16.5 million tons per year (approx. US$27 billion)

Supervising field construction team in forward planning, site progress and resolving issues in all aspects of field execution Liaise with client when needed for approval of procedures

Providing engineering support to construction and commissioning activities of Pumps, Instrument Air & Boil-Off Gas compressors, Nitrogen generation and HVAC units, their systems and other rotating and static equipment and Utility packages.

Follow up activities of site instructions, closing punch list items, ensures work is in conformance with plans, specifications, schedules, and cost control estimates.

2014 – 2016 Lead Mechanical Construction Engineer, Qatar Kentz (Member of SNC Lavalin Group)

LNG – EPICC for Wastewater Recycle and Reduction, QATARGAS, Qatar (140 million US$)

Prepared specification, data sheets, requisition, Bid Tabulation, Vendor’s documentation for centrifugal and chemical injection pumps

Review of Vendor (Atlas Copco) documentation, closing punch item from Factory Acceptance Test and updating as-built documentation for Air Compressors and Nitrogen Generation Packages (Sangachal Shah Deniz, Flare upgrading AMEC – ECMS / BP Projects project)

Support to the site construction /commissioning team, conducting site visits, and contributing to the engineering query for Produced Water Export Pumps Modifications for Higher Flow Rates.

Presented a paper on “Product Quality and Reliability Management” in Lunch & Learn Program.

Proposal Projects:

-15EE023IQ_TAQA: Atrush Gas Sweetening Facilities FEED Study, Block K4

(Atrush Field) in Kurdistan, Iraq

-PE16EF001QA- Zekreet Project Phase I: EPC for RALF2 Finished Gasoline Storage,

Export / Import Facilities in Ras Laffan Industrial City, Qatar

-Review of FEED data sheets, Specifications, PIDs, Process Data sheets

-Review of project mechanical Scope, updated equipment list, estimate budget & resources (CTR)

-Prepared Bid packages: Horizontal API/ANSI, PD (injection), Firewater & Jockey Pumps, Emergency Diesel Generators, Instrument Air Compressors, Material Handling equipment

2011 – 2014 Senior Supervising Mechanical Engineer, Worley Parsons- Houston, USA

Hebron fixed platform ExxonMobil ($18 bln) project: 150 KBD Oil, 235 MSCFD Gas & operating weight 65,000 MT

Responsible for Mechanical Equipment Activities and Deliverables - Prepared engineering studies FEED reports, specification, data sheet, RFI, RFP, Technical Clarifications & Bid evaluation

Prepared/reviewed specification, data sheets, MR for crude export pumps, Turbine Driven Main Generator Packages, GE Model LM2500+PGT25+ (30,226 kW), & Electric Motor Driven LP1/LP2 Compressors Dry Screw type (Howden) & Gas injection for GE model BCL305

Chevron FEED activities of Rosebank offshore FPSO project, prepared specification, data sheets and requisition for Nitrogen generation, fuel gas conditioning, fixed bed H2S removal packages

Conducted meetings with suppliers, clients, and other Company disciplines, producing documentation required for weekly conference calls, resolved specification deviation & vendor change order requests.

2009 – 2011 Senior Project Engineer, Operations – Capital Projects, RasGas, Qatar

Supervised site activities on different Brown Field Refinery Projects of RasGas, reviewed the FEED, detailed design, and vendor documents, and site support on Quality, FAT, & ITP.

Responsible for pre-commissioning/ commissioning for upgrading & modification projects such as LPG BOG Compressors (Dresser Rand) Check Valve Installations, Replacement of Mag drive pumps (API 685), Low NOx retrofit boiler (Stork Ketels), 145T/hr. and gas turbine (GE Frame 6&7), Antifoam injection Package, Condensate supply pumps, fresh water-cooling pumps (EBARA) for Helium Extraction Unit/Utilities.

Prepared/reviewed project deliverables, such as Project Execution Plan, Design Basis Memorandum, project schedules/procurement plan, discipline man-hour estimates, CTRs, & key deliverables.

2005 – 2009 Senior Principal Rotating Equipment Engineer

Foster Wheeler USA Corporation, Canaport LNG, NB, Canada

Canaport LNG receiving and regasification terminal in Saint John, Canada, Project value C$756 mln.

Supervised Construction activities, Precommissioning & Commissioning, prepared field inspection reports - firewater pumps, diesel-generators, compressors, SCV Blowers (Linde), BOG Compressors (Burckhardt), Cryogenic LP/HP Pumps (JC Carter) and Utility packages.

Prepared progress reports & project commissioning progress status, and closing punch list items, review of equipment leveling/ alignment, lube oil flushing, pipe cleaning and run-in procedures.

Operations & Services, AMEC– Kuwait Oil Company, PMC project GC-24 AMEC- Kuwait Oil Company/ Shuaiba Refinery, US$650 mln.

Worked with Mechanical Maintenance and refinery process equipment; improvement of Firefighting Facilities at Shuaiba Refinery, Kuwait National Petroleum Company.

2002 -2005 Mechanical Design /Reliability Engineering Consultant, Engine Development

Orenda Recip Inc., Magellan Aerospace Corporation, Canada

Reviewed the design of the coolant pump of OE600A reciprocating engine, suggested modifications of engine coolant pump testing facilities and developed the testing procedures.

Worked as a consultant at Pratt & Whitney Canada for continuous improvement of equipment availability, reliability, provided training to more than 30 plant engineers’ on APQP TS 16949, SPC tools: Quality Management systems, Lean tools, Six Sigma, Capability Studies, FMEA, Quality Audit

Conducted the American Society for Quality (ASQ) training program on Quality Management, Reliability Engineering and Product Safety organized by Aircraft Maintenance Engineers’ Association, Mississauga, and Sheridan College, Canada

1998 - 2002 Senior Project Engineer, University Putra Malaysia

Supervised joint research and development projects with university to develop gas engines, automotive parts, and worked with external suppliers, actively participated in planning and supervision of Quality Auditing activity, and implementing ISO 9001

Worked with conversion of Diesel to CNG-fueled spark ignition engine, solved the performance dispute of motor-pump of Kumara Corporation with their clients, consultancy to steam turbines - Failure analysis and servicing schedule of Palm Oil Mill Boiler.

Taught undergraduate/graduate courses, supervised students research projects, coordinated, joint research and development projects with university to develop gas engines, automotive parts.

1995 - 1998 Mechanical Design Engineer/Deputy Chief Engineer, Gazipur Diesel Plant, BSEC

Coordinated the design & constructability analysis, installation, commissioning, field tests and final handover of pumps and BDP-DEUTZ diesel engines in 17 different vessels of dredger organization

Designed and developed engine parts, gearbox, designed and developed 150 M3/h capacity pump which reduced operating cost more than 15%

Prepared operational manuals, and project deliverables completion schedules’ supervised engine tests and reviewed test results, calculated the derating power factor for the operating condition and adjusted with the declared engine power with DIN standard

Developed testing methodology and techniques determined the scope and limitations of a diagnostic tool for service life prediction and maintenance scheduling of marine diesel engines.

The findings and recommendations on condition-based maintenance of power plant are used by the fleet, Murmansk Sevrib, Russia to evaluate the performance of marine diesel engines.

ACADEMIC QUALIFICATIONS

B.Sc. & M. Sc, Mechanical Engineering, Astrakhan State Technical University, Russia

PhD, Mechanical Engineering, Saint Petersburg State University, Russia

Post Graduate Diploma, Quality Assurance - Manufacturing and Management

Sheridan Institute of Technology and Advanced Learning, Ontario, Canada

PROFESSIONAL MEMBERSHIPS

Professional Engineers Ontario (PEO), Canada

Professional Engineers & Geoscientists of Newfoundland and Labrador, PEGNL Canada

Certified Quality Engineer, American Society for Quality, USA

Fellow, International Energy Foundation, IEF

ADDITIONAL TRAINING

Project Execution Training, AMEC- KOC, Kuwait

Motor Mechanic, On Board of Transport Vessel, The Atlantic & Pacific Ocean

Heat Engines Operations and Maintenance, Mississauga, Canada

Passenger Car: The Engine Development Process, FEV Motorentechnik

LNG operations: Qatar Gas Facilities, Chiyoda Corporation, Japan

Construction Safety Training, Canaport LNG, Saint John, Canada

Vessel and Heat exchangers - Design, Operations & Performance, UPM, Malaysia

ISO 9001 Internal Quality Audits, University Putra Malaysia

Project Management, AOTS, Tokyo, Japan

Conversion of Natural Gas Vehicles, BUET & LFMG, New Zealand

SAMPLE WORKS/PROJECT EXPERIENCE

“Uses of Diagnosis devices to evaluate the Combustion Chamber Leakage of Four Stroke Marine Diesel Engines” The International Conference on Reliability, Stress Analysis and failure Prevention, ASME, Akron, USA, 2001

“Failure analysis and servicing schedule of Palm Oil Mill Boiler” Journal of SPM, 2001

“Combustion Characteristics and Emission Components for Generating Power from Palm-oil Wastes” Conference of 8th International Energy Forum, Energex’2000, Las Vegas, USA

“Techno-economic issues of Biomass based Cogeneration in Palm Oil Mill of Malaysia: A case Study”, Journal of Mechanical Engineering, UTM, Vol. 12, pages 74-82, Malaysia.

“Design and Performance Analysis of 150 M3/h Centrifugal Pump Coupled with DEUTZ Diesel Engine F1L 210D”, Journal of the Institution of Engineers, IEB, Vol. 20, 1997.

“Application of Condition Based Maintenance for Diesel Engines”, Journal of IEM, Vol. 62, 2002.

Technical Report on “Run Test Failure Analysis of Diesel Engines Driven Fire Water Pumps on Site Canaport Liquidified Natural Gas”, Saint John, NB, Canada, June 2009.

A paper on “Development of QA and Reliability Management” was presented as a keynote speaker in a Technical Seminar, organized by Kuwait Engineers’ Society, IEB Chapter – Kuwait, 28 May 2015

Language Proficiency:

English & Russian: Fluent

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