NAME
CITY, STATE
CELLPHONE • EMAIL • LINKEDIN
SITE CONTROL MANAGER
WAFER FABRICATION
SEMICONDUCTORS
INTERNATIONAL OPS
Site Control Manager with broad-based experience in manufacturing management of wafer fabrication areas in the semiconductor industry. Major strengths in international operations, teambuilding, achieving world-class results, capacity expansion and cost reduction. Bilingual, people manager with a strong technical background who communicates effectively.
Production Control/Planning
Organizational Development
Manufacturing Management
Capacity Analysis/Expansion
Cycle Time/Cost Reduction
3D Printing Software
Supply Chain Management (ERP)
PROFESSIONAL EXPERIENCE
COMPANY, CITY, STATE YEAR-YEAR
Site Production Control Manager
Manage Production Control, Industrial Engineering, Inventory Control and Materials Departments in a 15k/month capacity 6” foundry for the wafer fabrication of print head IC’s for Hewlett-Packard inkjet printers. Manage the start-up, forecast/demand to capacity modeling, capital budgeting, equipment installation/qualification, silicon/spares/material control, Vendor Managed Inventory program management, site goal setting and gap analysis, cost reduction programs, inventory turns, and cycle time reduction.
Coordinated a $78.0M capital program from forecast analysis through procurement, delivery, installation, and qualification.
Improved inventory turns from 9.5 to 17.5 in 12 months by implementing Just In Time II silicon, consumables, and spares.
Developed transition from spreadsheet planning to AutoMod capacity and dispatch forecasting with 97% accuracy.
Developed the site contribution for the ST/HP Partnership with monthly meetings. Communicated detailed process maps for each technology for the entire supply chain, developed Disaster Recovery Plans, and cut the lead-time from 96 days to 56 days for the macro process.
COMPANY, CITY, STATE YEAR-YEAR
Corporate Manager of Manufacturing Engineering/Organizational Development
Managed manufacturing engineering aspects of $1.7 billion start-up pure play foundry joint venture with the COUNTRY government including the technology center in CITY, STATE and manufacturing center in CITY, COUNTRY.
Performed capacity modeling, layout analysis, and staffing allocations for both plants.
Recruited and trained 14 engineers for technology transfer with COMPANY in CITY, COUNTRY.
Developed and presented New Hire Orientation program including Cultural Considerations for Doing Business in COUNTRY in preparation for eight week training in CITY, COUNTRY to transfer the 0.35µ process from COMPANY.
COMPANY, CITY, STATE YEAR-YEAR
Manufacturing Engineering Manager (Year-Year)
Managed $180 million capital expansion including modeling capacity, cost, and risk.
Conducted workflow analysis and layout optimization for productivity improvement.
Established supplier partnerships to improved uptime, MTBF, and process capability.
Production Manager / General Foreman (Year-Year)
Managed production operations for 6” wafer fabrication facility for disk drive IC’s.
Improved WIP turns from 2.25 to 3.25 through utilizing low inventory management, productivity improvement, and removing bottlenecks through the implementation of Theory of Constraints Management.
Reduced scrap from 2.1 R/KM to 0.7 R/KM by implementing online Ford 8D Problem-Solving Methodology.
COMPANY, CITY, STATE YEAR-YEAR
Manufacturing Section Manager – Etch/Diffusion
Training Manager
Managed the wet and dry etch performance by improving WIP turns, moves, scrap and cost reduction, productivity improvement for this 7 day/24 hr. combination 4” and 6” wafer fab.
COMPANY, CITY, STATE YEAR-YEAR
Manufacturing Section Manager – Etch/Diffusion
Responsible for managing etch (AME 8100 & 8300) and diffusion (Thermco) sections.
COMPANY, CITY, STATE YEAR-YEAR
Consultant/Owner
Performed contract training and development, recruiting, and compensation and benefits for the semiconductor and aerospace industries including: needs assessment, staffing, orientations, curriculum development, and productivity improvement programs.
EDUCATION
M.Ed., Training and Development, North Texas State University, Denton, TX
BS, EDCI, Texas A&M University, College Station, TX
CRITICAL SKILLS
Bilingual English-Spanish
Extensive knowledge of teambuilding methodologies including:
Ford 8-D problem solving, Continuous Process Improvement, SPC, TQM, MRP,
Theory of Constraints (TOC), SAP Implementation, AGILE, Slack, MS Teams, Zoom, Asana
3D Print technology.