RAMAKANTA BEHERA

SENIOR ENGINEER, ** years exp. / Production and Mechanical Maintenance

Seeking challenging assignments in Operation, Production and Maintenance with a reputed manufacturing set up.

Professional Synopsis

Having 6 years of experience in operation,production and maintenance in Iron Making Area and 5 years of experience in DAP Fertilizer Making Area now working as Senior Production Engineer for revamp of DAP Fertilizer Making Area .

Expertise in handling the complete production, planning, resource utilization & manpower management.

Having wide knowledge in DAP, Beneficiation & Pellet Plant process.

Skilled in managing a wide spectrum of machinery, equipment & utilities; while curtailing the operational costs & expenses.

Successfully installed and commissioned Balling Disc area, Ball Mill, Indurating Furnace area, Filtration area, Slurry tank area and Utility area for Pellet Plant.

Experience of installation and commissioning of various equipment’s utility, Ball Mill, Centrifugal pumps, Solid particles classifiers, Material Handling system, Roller screen, Weigh feeders, Cloth filter and cyclones etc.

Experience of Projects starting from green field to implementation of the works and commissioning.

Experience in material management in all aspects

An effective communicator with relationship management skills and strong analytical, problem solving & organizational abilities.

Organizational Experience

Paradeep Phosphate Ltd, Odisha,India 2016-Today

Senior Officer Production

Product : DAP/NPK

Rated capacity : 720,000 MT/Year

DCS : Siemens DCS FOX

It is a multinational Chemical and Fertilizer company, Established at 1986, based on contemporary technology form Hindustan Dorr Oliver. Included the state of art Do Rocco granulation process.

Major Achievement:

●Handle the Equipment like Rotary Granulator, Feeding hopper and Conveyor, Bucket Elevator, Rotary Dryer and Burner, Rotary cooling Dram, Screen Drag Feeder, Cyclone, Screen, Centrifugal Pumps, Chiller and vaporizer, Reactor.

●Handle the process operation like Granulating, Crushing, Draying, Cooling, Mixing, Separation, and Reactor.

●Operated DCS (Siemens CS-200) Handled shift & communicating with service department, Production planning & Target achievement with Manpower handling maintaining proper Safety in every operation.

●Monitoring production process (process parameters) with exact shade matching and managing work force to accomplish daily targets and in process problems with all trouble shootings.

●To keep a track on Key Process parameters & ensure that Modules are operating in a safe manner & at Optimum level. Also to ensure that Standard Work Procedures & Work Instructions are being strictly followed by all.

●To take frequent plant rounds and to observe and maintain the process parameters for ensuring smooth and safe operation.

●To check and maintain proper/required lubrication of equipment’s.

●Operation of plant according to Standard Operating Procedure.

●Responsible for startup, Shut down, emergency activities with minimum downtime in safe manner.

●To keep a track on Key Process parameters & ensure that Modules are operating in a safe manner & at optimum level. Also to ensure that Standard Work Procedures & Work Instructions are being strictly followed by all.

●Safe operation with safety during acid and steam line operation.

●Taking care of all rotating equipment like Granulator, Cooler, Dryer, Conveyor, Elevator.

Essar Steel Limited, Odisha, India Feb 2016-May 2016

Maintenance Engineer

Rated capacity. : 8MTPA

Product : Iron Slurry

●Preventive and break down maintenance of the equipment i.e. Conveyors, Vibrating Screen, Screw Classifier, Slurry Pump, hydro cyclone, Ball Mill, Water pumps and thickeners etc

●Planning and effective preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.

●Proactively identify areas of obstruction/ breakdowns and take steps to rectify the equipments through application of trouble shooting tools.

●Executing cost saving & energy saving techniques/ measures & modifications to achieve substantial reduction in O&M expenditures and work within the budget.

●Maintain the spare required for the various equipment for the smooth operation

●Maintain the records of maintenance activity through SAP MM and PM module

●Good Team player with proven communication skills in leading & coordinating different teams and contractors.

●Carrying the failure mode effective analysis for continuous Break down occur continuously

●Guiding and leading the technical persons. Imparting job training to the workforce for better operation.

Essar Steel India Ltd. 2011-2016

Production Engineer

Product : Iron pellet

Rated capacity. : 6 mtpa

DCS : Honey Well

Specification-

Type : Iron Pellet Plant.

Pellet Dia : 9mm -16mm

Each Fillter Discharging: 25 T(Pressure Filter)

Mixer Feed : 1000 t/hr.

PelletDisc : 7.4mdia

FeedRate :200t/hr Indurating Furnace Capacity : 700 t/hr Indurating Furnace length: 169m

Key Responsibilities:

●Supervising the area.

●Distrubuting the man power.

●Distrubuting the responsibilities to juniors

●Inspecting the area and giving the clearance to start the operation.

●Sending the sift report to the sift incharge as well as to the reporting authority through mail

●Receive instructions for production target

●Limestone and Bentonite addition

●Other process related parameters

●Receive instructions from SIC for start-up, continuous running, stopping of the system

●Controlled green ball production for good size fraction

Achievements:

As a team we have improved the customer yield percentage by minimizing the losses.

Reduced the shots consumption by recollecting and reusing them.

Achieved the ever-highest day production.(18.5.2013 4360 t,17.1.2014 4150 t)

Working as member of TPM, 5S and ISO, Quality Circle.

Two days training in FIRST AID under Minister of health & family welfare.

Essar Steel India Ltd. 2008-2011

Mechanical Engineer

Project : 6MTPA Pellet Plant Project

Major Achievement:

●Supervising in sand filling on 104 acr by Draritri Dredging Company.

●Supervising in piling work.

●Supervising in fabrication and erection work.

●Verifing of contractor’s bill and quality control document. To

●Managing, controlling and perfoming the project activities like fabrication, errection and having sound knowledge of WPS/PQT/WQT and different NDT inspection techniques like RT, MPI, & DPT, Hydro Testing, Pneumatic Testing and Vacuum box Leak Testing..

●Planning for manpower,material and machinery recquired to complete the worked assigned

●Check materials if complies with drawing requirement.

●Supervision and inspection (visual and dimensional) of day to day work and ensure quality control in practice and its up-keeping of documentation.

Pellet plant erection and commissioning.

DAP plant revamp.

Knowledge in SAP (MM and PM module)

Well versed Windows and MS Office.

Well versed in Auto CAD and PRO-Engineer

2012 :BE (Mech) from IME University of Maharastra

2008 :Diploma (Mech) from Kalinga Polytechnique

2007 :Advance Diploma In CNC Partprogramming and Techniques from CTTC Bhubaneswar

2003 :Certificate Course In Advance Machining from CTTC Bhubaneswar

2002 :ITI(Fitter) from ITC,Cuttack

2000 :G C High School Nuagarh

Address : At/Po-ParadeepGarh,Via-Kujang,Dist- Jagatsinghpur,Pin-754141

E-mail : adpyc2@r.postjobfree.com

Phone : +91-917******* and +91-700*******

Date of Birth : 15th November, 1984

Hobbies : Dancing and Singing Attributes : Hardworking and Punctual

Logical, organizational Skills and like to take responsibilities

Current CTC : Rs. 7.5 LPA Expected CTC : negotiable

Notice Period. : 45 days

I hereby declare that the above information is correct to the best of my knowledge & belief.

(Ramakanta Behera)

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