Marimuthu.A.S Door No **, First Floor,

Ekkambarapuram Street,

Kanchipuram-631502,

Mobile No: 979**-*****,

E-mail id: adpy2y@r.postjobfree.com

Seeking managerial level assignment in quality management with a high growth oriented organization of repute

Executive Summary

Talented professional with 19+Years of progressive experience in New product development, Quality control,

Warranty claim functions and supplier chain development in automotive products manufacturing industry.

Currently associated in M/s. YSI Automotive India Ltd., Chennai as Deputy Manager in Quality Control.

Proactive strong knowledge with the process of Sheet metal Stamping, Resistance Welding of Spot, Seam, CO2,

Projection and Painting process of ED Spray, Chipping and Assembly process

Having strong with ANPQP, PPAP, AOI, ISIR, G8D analyses, SPC, PFMEA and Quality system managements

Positive approach with Suppliers to follow the Quality, Quantity analyze the supplier process failure and PSW approval

Having well experience with the new project implementation activities from proto type to mass production and ensuring

Process and product quality and getting the PSW sign off by fulfilling the customer requirements.

Proficient in analyzing in-house processes, identifying improvement areas and implementing techniques for reducing

Rejection, Rework and Consumption of resources.

Strong knowledge in IATF 16949:2016 Quality Management System and Experienced QMS Co-coordinator

Extensive experience with In-coming, In-Process, Customer quality, customer concern related G8D preparation and

Presentation, Warranty claim analyze and supplier’s process, product audit

Professional experience (Current Employer)

M/s. YSI Automotive Limited., (Sheet metal stamping, Resistance welding of Spot, Co2, Projection, ED painting, Zinc Plating and Assembly processes)

Company Profile

It’s a sister concern of YSP Industrial Co Ltd., South Korea supporting Hyundai Motor Corporation and basically a MNC

Situated at Singadivakkam in Chennai, having 7 branches incluing Korea, US, China, & India and leading supplier to the Hyundai Motor India Limited. It having the Stamping, Resistance (Co2, Spot, Projection) welding, ED painting, Plating and assembly process with test facilities.

Tier 1 Supplier of Hyundai Motors India, manufacturing of Chassis, Trim parts for all models Hyundai cars such as

Elite i20, Fluidic Verna, Grand i10 and Creta

TIER 1 supplier of MOBIS India, Manufacturing of FEM and AUDIO, AIR BAG parts for Hyundai

TIER 1 Supplier of Daimler India Manufacturing of Chassis parts for MDT/HDT Trucks

TIER 1 supplier of Samsung Electronics, Manufacturing Hinge parts for Refrigerators

Position Held : Deputy Manager – QC/QA

Period of working : Aug 2018 to Till Date

Proficiency Forte

Overall Quality Control (Aug 2018 ~ Till date)

Responsible to manage the overall quality activities for In-house press & welding parts and manage the team members.

Controlling the all customers and in-house rejection PPM by providing effective error proof in stamping dies / welding fixtures and monitoring PPM level

Interacting with customers to maintain the relationship for better understanding and PPM protest

Escalate the major issues and future securing plan to top management for improve the quality level

Liaison with customer to reduce the customer rejection PPM by providing the effectiveness of improvements.

Analyzing the In-house Rework / Rejection and customer Rejection PPM and improve through top 5 issues analyses.

Awareness and training given to shop floor people about earlier quality complaints by conducting daily quality meeting.

Conducting weekly quality meeting within team members to know the status of individual performance.

Follow up monthly revalidation reports and verifying actual data as per check sheet specification.

Follow up and maintaining the process documents and support to QMS activities..

Professional experience (Previous Employer)

M/s. Kwality Coil Products Pvt Ltd., (Manufacturing of Stamping and Welding Parts for Automobiles)

Company Profile

It’s a IATF16949:2016 certified Indian company situated at Poigaikaraipatti in Madurai and Tier-1 supplier to ‘SKF

Technologies, Trelleborg Technologies for all the major sealing sheet metal Stamping parts.

Position Held : Manager – Manager Quality

Period of working : June 2017 to Aug 2018

Proficiency Forte

Overall Quality Control (June 2017 ~ Aug 2018)

Responsible to manage the overall quality activities for In-house sheet metal parts and manage the team members.

Managing the TFT members to improve the customer and In-house quality issues parts through G8D.

Control the customer & in-house rejection PPM by providing error proof in stamping dies and monitoring PPM level.

Analyzing the In-house Rework / Rejection and customer Rejection PPM and improve through top 5 issues analyses.

Liaison with customer to reduce the customer rejection PPM by providing the effectiveness of improvements.

Improve the inspection method by develop the Checking fixtures, Gauges for stamping to reduce the inspection time.

Awareness and training given to shop floor people about earlier quality complaints by conducting daily quality meeting.

Conducting weekly quality meeting within team members to know the status of individual performance.

Follow up monthly revalidation reports and verifying actual data as per check sheet specification.

Monitoring the critical dimension data during the production and improve the quality level.

Follow up the die correction as per customer requirements and approval get from customers.

Monitoring the error proof pin in dies and updating to customers

Follow up and maintaining the process documents and support to QMS activities.

Conducting the dock audit for all final products as per the plan for in-house press parts.

Taking special responsible to improve the UPH and PPM reduce.

Responsible to get approval from Managing director for scrap parts.

Professional experience (Previous Employer)

M/s. SL Lumax India Ltd., (Manufacturing of Lighting Equipments, Mirror and Chassis Parts for Automobiles)

Company Profile

It’s a sister concern of Samlip Co.Ltd., South Korea supporting Hyundai Motor Corporation and its a MNC situated Irungattukottai in Chennai, It has manufacturing plants in Asia-Pacific, India, Europe, and the United States and leading supplier to the Hyundai Motor India Limited. It has the Injection moulding, Metalizing and Assembly process with R&D test facilities.

TIER 1 supplier of Hyundai Motor India, manufacturing of Lighting, Mirror and Chassis Parts for all Hyundai car’s such as

Elite i20, FLUIDIC VERNA, EON, GRAN i10, Creta

TIER 1 supplier of Ford manufacturing Chassis parts of Transmission Gear System (TGS) for Fiesta

Position Held : Assistant Manager – Supplier Quality

Period of working : Nov 2016 to May 2017

Proficiency Forte

Supplier Quality Control (Nov 2016 ~ May 2017)

Controlling people management to follow up the regular supplier parts inspection as per sampling plan and conducting meeting related previous day quality issues

Monitoring the Supplier parts quality level by Supplier PPM and In-house fit and function issues

Conducting Supplier weekly / monthly quality review meeting at SL Lumax with top management to reduce the PPM

Conducting video conference meeting for Korea suppliers with top management to reduce PPM

Presenting the Supplier quality improvements to our top management through supplier process audit

Immediate reporting at supplier premise and problem solving for In-house/customer quality issues related by supplier

Develop the process documents for incoming stage, supplier correction action follow up & effectiveness monitoring,

Analyze the root cause and support to customer inline quality issue

Supporting to suppliers for new project and 4M change activities as per the timing plan and sign off the PSW / ISIR

Monitoring and Evaluating the Supplier Monthly revalidation and submit to customer as per the plan

Conducting the Supplier process audit as per the periodical and monitor the improvements

Preparing the gauges and checkers for critical parts to inspect at suppliers and SL Lumax.

Identify the self inspection certified suppliers based on supplier quality rating and drive the existing and new suppliers for

new part development and assign the supplier’s PSW

Evaluating the Salt spray test, Raw material test and Hardness test for chassis parts as per the monthly plan

Professional experience (Previous Employer)

M/s. Daimler India Commercial Vehicles Pvt Ltd., (Manufacturing of light and Heavy duty commercial vehicles - Truck)

Company Profile

It is one of the world’s Most successful German automotive MNC situated at Oragadam in Chennai, having worldwide branches in Asia, Africa, Australia/Pacific, Europe, North/Central/South America and leading Light and heavy duty Commercial vehicles manufacturer. With it’s Divisions Mercedes Benz cars, Daimler Truck, Mercedes Benz Vans, Daimler buses and Daimler financial services.

Position Held : Manager, Supplier Chain Management - Vehicle

Period of working : Feb’2015 to Nov 2016

Proficiency Forte

Supplier Chain Management (Feb’2015 ~ Nov 2016)

Coordinating the entire new product development cycle for light and heavy duty load body (Tipper and Rigid) including requirement analysis, planning, monitoring, component development and overall testing for zone components

Coordinating with suppliers to develop and monitoring the tooling, welding fixtures, panel checkers and non-tooling parts.

Support to develop the new proto Tipper and Rigid load body at supplier place and support for homologation approval.

Review the supplier APQP timing plan by monthly twice and support to supplier to solve the critical process.

Assist to supplier for process and product PSW approval through PPAP after completion of project

Liaise with suppliers and purchase team throughout the all stages for development

Deep drive in supplier process to analyze the root cause for product failure at earlier stage and improve the quality level.

Responsible to reduce the DPU and increase the FTT for all Tipper and Rigid load body suppliers

Preparation of reports for departmental review meeting related to development and production supportability / Quality.

Visiting the supplier place in frequent period to confirm the quality and monitoring the our production supportability

Professional experience (Previous Employer)

M/s. HWASHIN Automotive India Pvt Limited., (Sheet metal stamping, Resistance welding, ED & Spray painting and assembly processes)

Company Profile

It’s a sister concern of Hwashin Co.Ltd., South Korea supporting Hyundai Motor Corporation and basically a MNC situated Irungattukottai in Chennai, having 6 branches in Korea & a branch in US, China, Brazil & India and leading supplier to the Hyundai Motor India Limited. It has the Stamping, Resistance (Co2, Spot, Projection and seam) welding, ED painting and assembly process with R&D test facilities.

TIER 1 supplier of Hyundai Motor india, manufacturing of Body, Chassis, Trim and Assembly Parts for all Hyundai car’s

Such as ELITE i20, FLUIDIC VERNA, EON, GRAN i10, CRETA

TIER 1 supplier of Faurecia, manufacturing Trim parts of Cross car beam for ECOSPORTS

TIER 1 supplier of Renault-Nissan, manufacturing the fuel tank compl for Evalia and Datsun

Position Held : Senior Engineer – Quality

Period of working : July’2006 to Feb’2015

Proficiency Forte

Quality Assurance (July’2006 ~ Feb’2015)

New Product Development & 4M change

Coordinating the all new product development for chassis, body and trim parts at in-house / suppliers and planning, monitoring and overall testing for zone components

Troubleshooting all technical problems in the tool room, conducting various tests & inspections to ensure that products developed are in compliance with pre-set quality specifications.

Developing the process documents for all stages of press, welding, Paint & Assy parts with Multi disciplinary approach

Develop the APQP, PPAP, AOI and ISAR documents for all new Projects & contract the PSW sign off with customers

Ensuring the SPC study, Durability, Endurance test and Weld destructive test for all body and chassis / assy parts

Drive and Assist the supplier to complete the projects and supplier PSW approval

Implementing the EO & 4M system changes as per the requirements

Warranty Claim Management & Localization

Support to resolve the warranty claim issues at directly field and satisfy the end customer

Joint study with customer, dealers at field and capture the root cause for improvement and identify field fix

Investigate the claim part and improve the part quality by proposing of process & product design change

Analyze the monthly warranty claim and reduce the major claims by improving the 4M change

Distribute the suppliers claim data, propose to debit the claim amount and conducting meeting with suppliers/in-house team for creating the awareness and reduce the claim

Periodic process audit conduct to identify the problem’s root cause at earlier for in-house and suppliers

Visit the Hyundai dealers in all over India and training conducted about part servicing awareness by periodically

Responsible to localize the KD parts with proper QMS path, assigning the PSW and implement successfully

Quality Control (Incoming, Inprocess, Customer)

Proactive on supplier quality management and confirming incoming parts as per sampling plan and report preparation

Evaluating the supplier rejection PPM and conducting monthly quality meeting with suppliers to reduce the PPM level

Conduct the supplier process/dock audit as per the frequent audit schedule and monitoring the improvement action

Conduct the supplier’s evaluation audit for new source pick up based on feasibility of quality, capacity, inspection & testing, QMS requirements and assist them to develop the part from proto to mass production

Identify the self inspection certified suppliers based on supplier quality rating and drive the existing and new suppliers for new part development and assign the supplier’s PSW

Develop the process documents for incoming stage, supplier correction action follow up & effectiveness monitoring, Analyze the root cause and support to customer inline quality issue

Responsible for inline process control with in-process team and supporting to improve the part quality

Analyze the root cause for customer and in-house quality issues and making the effective Counter measure/G8D report with Cross functional team and horizontal deployment action for new jigs and tools

Responsible to prepare & maintaining the process documents & records as per QMS for incoming, in-process & final

Implementing the e/ proof in welding jigs and press tools like proximity sensor, plunger with limit s/w, mechanical block

Developing the inspection gauges such as plug and snap gauges to reduce the inspection time

Conducting internal training program on quality awareness and improvement for inspectors and operators

Monthly Revalidation Execution for Customer, in-house and supplier parts

Professional experience (Previous Employer)

M/s. Automotive Ancillary Services Pvt Ltd., (Sheet metal stamping and welding sub assemblies to car body shop)

Company Profile

It’s a Indian company (ISO/TS16949:2002 during working) situated at Thuraipakkam in Chennai and It is a Tier-1 supplier to

Ford, General Motors, Ashok Leyland, brakes India, Denso kirloskar and other automotive companies’ for all the major

Sheet metal Stamping parts and weld assemblies to car body and trim parts. It has state of art press technology stamping

facility, Resistance Spot welding, Co2 Welding facility and basic utilities for factory operation.

Position Held : Engineer – Quality

Period Of working : May’2002 to June’2006

Quality Control (In-process quality - May’2002 to June’2006)

Responsible for initial set up and final approval for different type of stamping and welding process

Control the in-process rejection PPM by providing error proof in stamping dies & welding jigs and monitoring PPM level

Preparing, maintaining the process documents and support to QMS activities

Set up approval and monitoring the SPC study for critical, safety and customer required specifications

Develop the fixtures, Gauges for stamping and weld products to reduce the inspection time

Awareness and training given to shop floor people about earlier quality complaints by conducting daily quality meeting

Prepare & submit the annual layout inspection reports with required test reports to customers against to layout schedule.

Conducting the dock audit for all final parts as per the plan, including suppliers and in-house.

Major development assignments handled during experiences

Execute the new product development of Tipper and Rigid load body for DOM and Export markets as per requirements

Completed the 19’ HSD/FSD 12.8T Rigid, 17’ HSD/FSD 9T rigid, 17’ DSD, 16 Box tipper and 31T 24” Modular load body

Completed Two Iconic Projects (i10 and i20) in SOUTH KOREA for HYUNDAI MOTOR INDIA LTD

Completed new projects (i10, i20, Fluidic Verna) in india for HYUNDAI MOTOR INDIA LTD

Completed the new project of Ford - B515 (Ecosport) in india

Completed the Nissan projects of X11M (Evalia) and K2 (Datsun) projects in india

Localize the KD part successfully to increase the company profit with proper approval

Reduce the field quality issues for passenger cars.

Major training program participated

Training Program on IATF 16949:2016 and Qualified Internal Auditor for IATF16949:2016.

Training program on Environmental system of ISO 14001:2004

Training Program on ANPQP, PPAP, QFD, SPC, MSA, Geometrical Dimensioning & Tolerances.

Training Program on supporting subject of heavy metal

Training Program on 7 QC Tools, FMEA, EPPAP upload and basic Quality awareness, problem solving techniques

Scholastics

Diploma in Mechanical Engineering with First Class honor (87.25 %) in Ramakrishna Mission Technical Institute,

Chennai (1999 ~ 2002)

SSLC passed (86.4%) in Hindu High School, Jakkampatti, Theni-Dt (1998-1999)

IT Skills

Well versed with Windows.

Conversant with vaatz, QIAS, MIS and other customer’s specific portal to upload the PPAP documents for online approval

Personal vitae

Age & Date of birth : Age 37+ & 10.11.1983

Father’s Name : Sundaram.A

Marriage details : Married

Languages known : Tamil & English

Passport No : N8349712 & Valid up to 07.03.2026

Permanent Address : No.8/305-A, Mariyamman Koil Back Side, JJ. Nagar,

Jakkampatti, Antipatti (PO & TK), Theni - District - 625512

I hereby declare that the foresaid Information are true to the best of my knowledge and belief.

Place: Chennai

Date: Marimuthu.A.S

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