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Production Engineer Commissioning

Location:
MG Road Area, Puducherry, India
Posted:
January 12, 2022

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Resume:

SUMMARY OF PROFESIONAL EXPERIENCE (**+ Years of Experience)

EDUCATION

NAPOLIYAN . J

Email : adpwn8@r.postjobfree.com

Contact no: +919*********.

Address : #W143/2, B-Sector,

4th Street, Annanagar West Ext.,

Chennai - 600 101.

A challenging career opportunity in Mechanical Piping and Construction Design in Oil Industry, where my technical, analytical leadership skills and previous work experience would be employed and further enhanced. Experienced in supervising all levels of technicians, engineers, and craft and in building relationships with managers and staff. Excellent oral and written communication skills. Areas of expertise comprise the following: Project Engineer Installation and Commissioning

Planning and Development Repair and Maintenance

Construction Projects Process Piping

PDMS Quality Analysis and Control

NDT Level – II

M.E (Engineering Design) in 2013 from St.Peter’s University. B.E (Mech) in 2004 from Madras University.

DME (Mech) in 2000 from Tamil Nadu St Board of Technical Education & Training. Skills Evaluation Test Level 1 (Mechanical Technology) from ITE Singapore Industrial Safety Engineering from Anna University (Distance Education) PG Diploma in Oil & Gas from Emerald Global Automation India, Chennai. NDT ASNT Level 2, Quality Control & Piping AWS

CURRICULUM VITAE

Software & Hardware Proficiency

• Responsible in pipeline project planning, screening of pipeline project opportunities, route selection, third party and environmental impact studies, feasibility assessments and concept selections, and front-end design.

• Review of Project specification and P&ID.

• Preparation of field piping system test packages,including system limit on P&ID and piping Isometrics

• Responsible for carrying out Mechanical Clearance, Conducting Hydro and Pneumatic tests, fulfilling commissioning and Pre-Commissioning requirements for the project.

• Handling all piping technical queries and investigating all field pipe work related problems, including the drawing of field sketches when necessary.

• Performing hydro tests on the pipeline works for storage tanks.

• Supervised in pipe fabrication kept in pipe supports.

• Supervising and handled execution of cross country pipeline and treatment plant projects

(MS and DI pipe laying experience is required) and Pump Houses / GLSR / ESR

/OHSR

• Monitoring the welder performance and taking necessary action.

• Associated with 50” to 64” cross country pipelines activities in TDWSP project, KWA project, Vellore package – II project.

• Erection of fire water pumps and Installing the section and discharge line pipe.

• Installation of fire hydrant.

• Fabrication of fire fighting system as per isometric view.

• Service done in maintenance of tank work fabrication of pipe work in various departments.

• Preparation of the method statement for the project requirement, material takes off as per GA drawings and isometric drawing.

• Preparation of GA Drawings.

• Manage of pipeline laying, hydro test, welding inspection, commissioning interfaces.

• Report/document deficiencies on quality/inspection/safety items noted during coating operations according to AWS.

Mechanical Software : CADD, PDMS, CAESAR II

Software : SAP (MM, PP)

Hard Ware : Advance Diploma in Computer Hard Ware Engineering. NDT : ASNT Level – II

QAQC Engineering : AWS

Process Piping : ASME

WORK EXPERIENCE

Experience

GOLDEN ENGINEERING TECHNOLOGIES Pvt Ltd 2017 – till date Designation: Project In charge (Refinery Industry)

• Coordinating with Engineering and Construction and liaise with the Client on detail engineering requirements.

• Develop Construction Engineering Technology in line with Company Policy and Procedures

• Elaborates construction feasibility analysis evaluating the available materials & drawings.

• Raising MTO(s) for all materials required to additional materials for hydro test etc.

• Responsible for Piping erection operations and pipe support installation in accordance with schedule, Procedures, Specifications, Priorities and Availability of Construction Drawings

• Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness.

• Carrying out final P&ID check of installed piping systems in the module. Preparation of “AS BUILT” drawings.

• Responsible for line checking after hydro test to complete the post punch list prior to sign-off the test packages before signing the completion of piping / mechanical.

• .Familiar with International Design code like ASME, ANSI, API Experienced in construction activities of metallic pipes and HDPE pipes.

• Familiar in preparing Material Specifications & Valves and Special parts & Data sheets.

• Manage and coordinate a large project working to improve environment safeguards in refinery sector.

• Ensure and review compliance with HSE policy, procedures, processes and standards.

• Interpreting project specifications and scope of all engineering disciplines.

• Providing status reports and communicating ongoing issues and plans with the project manager.

• Ensuring plans, instructions, standards and work process are followed. LARSEN & TUBRO LIMITED (ECC Division) 2012 – 2016

Designation: Asst Construction Manager

• Reporting to the project manager for the production of daily works and planning for the future working a programmed manner according to the satisfaction of the management.

• Field inspection of construction activities on various Sites.

• Safety Compliance assurance.

• Ensure contractor compliance with plans and specifications.

• Maintaining jobsite as-built and punch list items records.

Identify potential extra work issues and keep Project Manager advised of issues.

Prepare related sketches and documentation.

Review plans for constructability and prepare comments.

Review contractor payment requests and recommend reasonableness to the Project Manager.

Preparation of Pipeline design work.

Preparation of Bill of Material.

Modify the design drawings with changes in plot plans.

• All the lifting equipments and third party inspection conducting periodically.

• Implementing safety & other precautionary measures.

• Applying zero maintenance approach for critical machines. Targets Achieved

• MS pipe, DI pipe and HDPE pipe line work and achieved more than 40 Km within a short period and the project cost is 1013 Cr.

• Achieved the 123 Habitation of commissioning and gap closing work in six month and the Project cost is 68.5 Cr.

• Successfully completed 80 Km of lining and 80 KM of gunuiting of MS pipe with utmost safety and quality.

• Successfully laid and Hydro test completed 50 KM MS pipe in a critical stretch in with short period Vellore package –II

• Achieved the completion of balance scope of works like MS pipeline as well as DI pipeline -123KMS premises including hydro test and commissioning.

• Achieved the completion 3 nos. of Telemetry and Re-chlorination Piping and Equipment erection including commissioning of same.

• Achieved pump erection work and pump room construction work.

• Achieved the commissioning and disinfection works for 72KM by way of completing major Interconnection with existing schemes in a embattled time.

• Hogenakkal Intra villages pipeline Design and planning work. P SQUARE ENGINEERS AND CONTRACTORS, 2011 – 2012

Designation: Project Engineer

• Direct involvement in site execution for pipe laying works in Hogenakkal Water Supply

& Fluorosis Mitigation Project in Krishnagiri.

• Design and Drafting analysis for site layouts.

• Achieved 220 KMs of MS, DI & HDPE pipe Laying and Commissioning work

• Supervision of Pipeline work, Hydro testing, Interconnection commissioning and all other activities(MS, DI, PE, UPVC, GI, CI, GRP, AC)

• Coordinating the work of underwater crossing pipeline.

• Preparing engineering studies and daily project reports.

• Preparing monthly bill for the subcontractor and machinery.

• Civil site works (Elevated Reservoirs).

DELUGE FIRE PROTECTION (S.E.A) (P) Ltd, Singapore. 2009-2010 Designation: Project Engineer

Plan and supervise the major functions of the construction which include the responsibility for the planning and co- ordination of all manpower and equipment, materials supplies, and sub- contracted services, towards the proper completion of the work on schedule with approved drawings, specifications, cost and quality limitations.

• Erection of fire water pumps and Installing the section and discharge line pipe.

• Installation of fire hydrant.

• Fabrication of fire fighting system as per isometric view.

• Service done in maintenance of tank work fabrication of pipe work in various departments.

• Effectively handling the manpower resources to complete the project on time.

• Provides progress reports to support internal management reporting

• Plans and coordinates construction to coincide with scheduled progress

• Conducts regular safety meetings, helps coordinate safety and environmental training, and manages required periodic safety and environmental inspections

• Checks work locations and assure systems are properly and safely prepared for maintenance and repair.

• Executing the job as production engineer.

• Supervised and provided QA/QC for the new installation of support systems. CERUTTI ENGINEERING SERVICES INDIA (P) Ltd, Trivandrum. 2007-2009 Designation: Commissioning Engineer (Mechanical)

Role and Responsibility

Plan and direct activities concerned with design and development of protective packaging containers: Analyzes engineering drawings and specifications of product to determine physical characteristics of item, special-handling and safety requirements, and type of materials required for container.

• Assist all internal teams and perform research on all products and evaluate packing requirements in development phase of all products.

• Review all new technology and prepare design to increase efficiency and ensure effective transition of all designs into design process.

• Coordinate with both national and international vendors and reduce material costs and plan all related activities for packaging such as transportation and display of products.

• Supervise all product display and determine efficient plans.

• Mechanical & Pneumatic rides systems.

• Hydro motor, planetary gearing system, Pneumatic & Hydraulic cylinder, Utility department, properly handling & good Performance. Personal Data

SCA PACKAGING PVT. Ltd, Singapore. 2005- 2007

Designation: Production and Maintenance Engineer

A manufacturing facility must be able to meet targets and deadlines. Timely delivery -- from the raw materials to the finished products -- is only possible if the production schedule is within realistic forecasts.

A production engineer is indispensable for meeting these objectives. It is also his responsibility to make sure that a product conforms to specifications and standards. Therefore, he directs product measurement, inspection, and tests for quality and reliability.

• Executing the job as per production engineer.

• Preparing the daily plan and working to achieve the targets.

• Plan and coordinate production engineering processes on daily basis to produce high quality products.

• Develop process improvements to effectively utilize equipment and materials to maximize production.

• Develop operational strategies to achieve production and financial objectives.

• Identify unsafe operations and practices and report the same to Manager immediately.

• Establish safety procedures and environmental regulations for employees.

• Perform engineering analysis to reduce downtime and outages.

• Evaluate current production activities and make recommendations for improvements.

• Implement cost reduction initiatives while maintaining high quality standards.

• Provides training and guidance to team members to accomplish production goals.

• Develop best practices to improve production capacity, quality and reliability.

• Investigate problems, analyze root causes and derive resolutions. Name NAPOLIYAN. J

Address #W143/2, B-Sector, 4th Street, Annanagar West Ext., Chennai 600 101. DOB July 10, 1980.

Mobile No +91-999*******.

E-Mail address adpwn8@r.postjobfree.com

Civil Status Married

Nationality Indian

I hereby certify that the above information is true and correct to the best of my knowledge and belief.

NAPOLIAN . J



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