Pankaj Shashikant Phadke

(Paint Field QA/QC, Certified Internal Auditor of ISO 9001, 14001, 45001, TS 16949)

Mob: +91-770*******, 099********(Res); Email: adpt47@r.postjobfree.com

Paint Technologist with 22+ year’s experience in QC/QA, QMS, IMS, Production, Marketing, Sale & Technical Service.

Job Objective:

A responsible and challenging position in an organization that would enable me to augment my already acquired knowledge, bring to fore front my skill and offer opportunity for growth based on achievement.

SUMMARY OF SKILLS & EXPERIENCE

Performance-driven professional having more than 22 years of rich & extensive experience in the establishment and implementation of QC/QA, QHSE management system, Water & Solvent base paint production, manpower handling, Customer complaint handling.

CORE COMPETENCIES

QA/QC establishment and implementation.

Customer visits for complaint resolutions, product trials, quality discussions.

Development and Implementation of Quality (ISO 9001), Environment (ISO 14001), Occupational Health & Safety (OHSAS 18001) integrated management systems.

Quality, Health, Safety, and Environment (QHSE) system audits as per the requirements of International management system standards.

Risk Assessment/Aspect & Impact Studies, HIRA studies, Incident investigation, Root Cause Analysis.

Developing training modules and imparting trainings on QA/QC, QHSE management systems.

Conducting process & product audits to enable strict adherence to process/product parameters and systems.

QC cycle time reduction projects for achieving continual improvements in service levels.

Facilitating the identification of problem areas, solution deployment and control processes that have been setup.

WORK EXPERIENCE:

Vision Products Private Limited, Vadodara, India

Manager Paint Application Lab & QHSE Co-Ordinator since Jan 2020 till date

Paint Lab set up involving lab layout, various testing instruments & spray booth procurement, installation, team training and operational management.

Paint formula standardization for existing & new development resin product range by variable trials of additives, solvents.

QMS implementation for ISO 9001:2015 with successful integration of Design and Development Clause (8.3) under QMS re-certification process for external audit held in Sept.2021 through TUV NORD certification body.

Successfully completed IMS implementation as well as Certification audit (stage I and Stage II) for ISO 14001:2015 and ISO 45001:2018(IMS audit) in Sept. 2020 with no Major or Minor Non-Conformity during audit process.

HIRA & Aspect Impact Studies of Vision Products Ltd. processes.

Hempel Paints India Limited, Nasik, India

Ass. Manager Plant Quality since May 2015 to 2019.

QC Head with complete authority of Finished Products and related Raw Materials approval.

Implementation and continual improvement of Hempel Paints Limited Safety Standards, QMS & EMS based on the requirements of international standards like ISO 9001, ISO 14001.

Prepare the annual internal Q & E audit program, carry out and co-ordinate the Internal Audits to ensure the compliance and effectiveness of the company management system.

Conducting the supplier audits along with the purchasing and logistics teams to ensure their compliance to Organization processes and specifications.

Manage the non-conformance process for effective resolution and process improvement. Analyze the corrective actions for bottlenecks, backlogs and procedural gaps and ensure that corrective & preventive actions are effectively implemented.

Review the performance of the Management Systems at planned intervals to ensure its continuing suitability, adequacy and effectiveness.

Analyzing the customer complaints based on QC counter samples & customer visits as required with Sales team support and provide the timely feedback on their concerns.

Establishment and implementation of out-flow preventions based on complaint analysis report.

Aspect impact studies for Hempel Paint Ltd processes.

Esdee Paints India Private Limited

Senior Executive – Technical Service and Marketing [June 2014 – March 2015]

Promotion of new developed Wood coating, Industrial paints—mainly Aqua PU, Solvent PU, Epoxy product ranges.

Painter meet coordination & live demonstration for new Esdee PU wood finish brand.

Customer On Site trails for new PU wood finish promotion.

Technical service & marketing for all Esdee refinish range of products for business expansion for Mumbai, Karjat and Thane district region.

Kansai Nerolac Paints India Private Limited, Chiplun, India

Assistant Manager – Plant Quality (QC) [Sept 1998 – May 2014]

(Joined as Junior Officer with promotion up to Assistant Manager Quality Control.)

Quality Control Head with man management of 20+ team members, along with final product approval authority for all KNPL product range from OEM, Industrial, Decorative solvent & water-based paints manufacture at Lote manufacturing unit.

Quality Improvement Project by color tone standardization for critical OEM customers like TKML, BAL, ALL, TVS.

Establishment and implementation of QMS(TS—16949) & EHSMS (14001,18001) for Kansai plant QC Dept.

Establishment and implementation of SAP system for QC dept.

Core Team member of customer complaint reduction with frequent customer site (TKML, BAJAJ, TVS Motors, Ashok Leyland, Tata Motors) visit for complaint analysis and related on site resolution with support to R&D for new product and process trials.

Production section head for water & solvent based for brief period of 12 months with 12+ manpower control.

Equipment/machine wise production planning, manpower allocation shifts wise, product approval through QC.

Monitoring of product yield, productivity on monthly basis.

Worked as Sales and Service Technologist in Asian PPG India Pvt. Ltd- Delhi-March 1998 – Sept 1998

Promotion of new Auto refinish product range (DELTRON) based on PU category.

Technical support & trouble shooting at various Auto-refinish product range & at various shops.

Brake through from ICI strong hold with converting 50% General Motors Auto refinish garages to Deltron product range within 3 months launch.

Worked as QC/Production Chemist in Hard Castle and Waud Private Limited, Kalyan-Aug 1997—Feb 1998

Analysis of Raw Material like steel substrate Hardness, Zinc Coating Weight.

Quality checks like DFT control, mechanical tests like adhesion, gloss, hardness along with long term properties tracking for Salt Spray & QCT.

Worked as shift supervisor with shift production planning & execution activity.

Key Achievements:

Cost saving initiatives like recycle & re-usage of QC tested panels as part of award winning kaizen for Kansai Nerolac Paints Ltd.

QC cycle time reduction for intermediate testing using SPC technique for Kansai Nerolac Paints Ltd.

Inter department Kaizen trophy winner for 2 consecutive years for QC dept. in Kansai Nerolac Paints Ltd.

6S circulating trophy winner for nearly 2 quarters of 2018-19 for QC Dept. in Hempel Paints Ltd.

Achievement in reducing customer complaints by 50% for year 2018-2019 against last year (2017-18) by effective usage of QC tools like Fish Bone,5Box, Why Why analysis for Hempel Paints.

Unhealthy stock reduction by about 20% for year 2018-19 against 2017-18 by rework process for Hempel Paints.

Various out flow prevention method introduced based on customer visits finding at product testing stage for customer complaint reduction in both Hempel and Kansai Nerolac Paints Ltd.

Trained more than 04 operators converted to Lab officers during the QC operation at Kansai Nerolac Paints Ltd.

Technical Skills

MS- Office Tools : MS 2007

Educational-Qualification

1997 Diploma in Paint Application Technology from GICED – Mumbai University.

1995 Bachelor Degree in Science-Chemistry – Mumbai University.

Personal

Date of Birth : 21th Nov 1973

Current Address : Sun Crest, E-204,2nd Floor, Near Pratham Upavan, Sun Pharma Road, Atladara,

Vadodara, Gujarat.

Current CTC : 1390000 INR.

Family Status : Mrs. Anita P. Phadke—Housewife (45 Years) with B. Com graduation from Mumbai

University.

Mr. Shubham P. Phadke—Son (18 Years) with F.Y.B.A at S.P.T. Arts Nashik.

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