LAKSHMANAPERUMAL.R

Manager

Mobile: 807-***-****

Email: adprib@r.postjobfree.com

Career Objective

Seeking a career in the suitable field where I can implement and leverage my knowledge and skills. It is my utmost desire to join an organization of repute that can provide me with challenging career opportunities.

Summary

Possess more than 19 years of experience in the manufacturing field in automotive industry

Setup new line and prepare machine layout, Plan manpower requirement for new line.

Strong experience in the areas of CNC machine programming in Fanuc, Siemens controls.

Trouble shooting of CNC machines with Siemens, Fanuc controls.

Setup and new model trail in cnc machines.

Exposure in TS 16949,maintaing all the document for auditing.

Exposure in EMS.

Experience in SIX SIGMA concept completed project and Green belt.

Experience in concepts like 5S, TPM.

Creating Preventative checklist and schedules and maintaining TS16949 records

Working knowledge in SAP PP module.

Reduce the EEI by introducing low cost automation project.

Team player and independent worker.

Able to develop rapport and earn trust to gain cooperation.

Dedicated to professional development and ongoing training.

Flexible and creative thinker

Can do attitude

Patient and dedicated

Employment History

Aug 2007 – till date

M/S Ashok Leyland, Chennai

Manufacturing department, Engine Machine Shop

Responsibilities

Maintain production process

oMaintain cam shaft and Cylinder block, Cylinder head line to achieve the production target by maintaining the operating parameter.

oMaintaining the machine like cam shaft grinding (Landis), cam milling, Honing, Makino machine creating new program for new models.

oModification and creation of new program for new components

oMaintaining quality records and reduce the internal and external PPM reduction projects

oUpdating production entry, breakdown requestion, tools requestion, IUMTN document, in SAP.

Quality management

oMaintaining component Quality by systematic approach.

oPreparing and maintain the document of TS 16949

oAdopting six sigma methodology to reduce the Quality Gap and process capability improvement

o

Maintenance management

oMachine up time improved by adherence of autonomous maintenance.

oMachine breakdown problem solved by continuous improvement project.

oPrioritize breakdown reduced by MTBF, MTTR analyze.

Abroad visits for Machine trials

oM/S Cinetic Landis, England for a cam profile grinding machine in Dec 2009

May2005 – Aug 2007

M/S Rane TRW, Chennai

Executive Methods engineering

Responsibilities

Project co-ordination Engineering department New model trail prove out

Document preparing for Deming audit.

Control plan and FMEA preparation done for new product.

Doing CNC program in Fanuc control

Improvement project done by small group activities

Production Gap analysis done by PDCA

Implementation of TPM activity to reduce the break down

Preparing PPAP document for new product

Apr 2001 – Apr 2005

M/S Caterpillar India pvt ltd, Hosur

Diploma Technician, Manufacturing

Responsibilities

New model setup and program in MCB and BFW machines.

Develop new tooling and fixtures for new models

Improve the work place safety by identify the unsafe condition and un safe act by HIRA system.

Controlling of tool crib activities.

Tool setting done in pre setter.

May 2000– Apr 2001

M/S Micro tech CNC pvt ltd, Hosur

CNC operator

Responsibilities

Setting and programming in CNC machine.

Reduce the cycle time by program modification.

Adopting TPM technique and improve the machine up time

Reduce the tool consumption by optimum cutting speed

Maintain the work place 5s activities.

Spare parts management

Design and development of in-house LCA

Exposure

Exposure to CNC systems like Siemens 810GA3, 802D,840D, Fanuc OT,OM,

Education

Bachelor of Industrial engineering, Indian institute of industrial engg, Mumbai, India – 2012,

Diploma in Mechanical Engineering, Directorate of Technical Education, Chennai, India -2000

M tech industrial engg in Dr MGR university

Additional Qualification

Certificate course in Six sigma green belt in Ashokleyland.

Training completed in TS 16949, EMS.

Major Achievements

By regrinding the used insert reduce the tool cost

Reduce the ppm from 14500 to 2500 in machining rejection.

Reduce the setup time by line balancing.

Reduce the tool inventory from 1.94 cr to 1.14 cr in tool ware house by reduce the lead time and monitor the regular consumption in daily management.

References

Available on request

Contact this candidate