AHIBHUSANSATPATI
(Rajkumersatpati)
Contact:993-***-****/861-***-****
E-Mail:adpmgw@r.postjobfree.com
adpmgw@r.postjobfree.com/adpmgw@r.postjobfree.com
SeekingSeniorLevelAssignmentComprisingintheFieldOfSMS–HOD(Mechanical)intheSteel manufacturing-productionunitwithproject.
CAREERCONSPECTUS:-
Adynamicpracticalhardworkingwithprofessionalapprox20yearsofrichexperienceinrunning productionplantwithprojectworkforsuitableproductioninTheSteelMeltingShopwithLRF& CCM(includinghotchargingsystem).
PresentlyasaSr.Manager(Maintenance)intheSMSofSundaramsteelBokaro(JH).
Functionalexpertiseinhandlingtheplantmaintenance&keyfocusonbottomlineprofitabilityby System modification,lowconsumptionwithincreasingofproductionintheSMSwithCasting Machine,slagcrasser&expansionproject.
Proficiencyinmanagingmaintenanceofvariousequipmentsforreducingdowntimeand enhancingoperationaleffectivenessofequipmentforincreasetheproduction.
AdeptinmanagingbasicalyProductionplant-Electrical& Mechanicalwith erection & commissioningactivitiesotherwiseinvolvingresourceplanning,in-processinspection,team buildingandco-ordinationwithInternal&ExternalDepartments.
Dexterityindrivingcostreductioninitiativesthroughpost-production monitoring,optimum utilizationofequipments,reductioninbreakdowns,vendordevelopment,curbingrework& rejection,materialsmanagementandinventorycontrol.
Excelentcommunication&interpersonalskilswithstronganalytical,team building,problem solvingandorganizationalabilities.
Practicalworkexperiencewithselfdrawing&designforsuitableproductionintheInduction Furnaceupto30MTcapacity,EOTcraneupto100MTcapacity,Pumphouse(includealsystem
–coolingtowers,heatexchanger&altypeoffiltrationunit),continuecastingmachineLRF&slag crassermaintenance.
Aneffectivecommunicatorwithexcelentrelationshipmanagementskilsandstronganalytical, leadership,decisionmaking,problemsolving&organizationalabilities. AREASEXPERTISE:-
Erection&fabricationwithdrawing&design -Equipmentinstalation &commissioning–Running repairingmaintenanceinSMS– SFCpanel(Megatherm,Inductotherm&electrotherm),inductioncoil
&relatedequipmentsforSmoothlymelting&castingwithmaintainofproductqualityinCCM
–systematicmaintenanceforcontrolofbreakdown–consumptionreducing–Goodbehaviour
–properplanning withproduction&maintenanceteamform inductionfurnace,EOTcraneutilityto Castor -Troubleshooting &resolving–Asperrequiremodificationofsystem(forincreasingof productionwithcostcontrolofElectrical&mechanical). CAREERCONTOUR:-
SUNDARAMSTEELPVLTD,JHARKHAND–MAINTENANCEHEAD-FROMNOVEMBER2020TOTILLDATE Lookingtheoveralplantmaintenance–ETmakeinductionfurnace(20MTx2)&6/11radiuscastor& relatedalequipmentsforsuitableofproduction.
Projectexpansionwork–one20MTinductionpanelwithfurnaces&DRIchargingsysteminstaledwithself drawing&designfortapingtimeminimizewithproductionincreasing&costcontroled. Specialist-Coolingsystemmodification&DRIchargingsysteminstalation.(selfdrawing&design) ELOQUENT&SPSSTEELLTD-(WB)-(UNITSOFSHAKAMBHARIGROUP)MAINTENANCEHEADMAR’2018 TONOV’2020
WORKEDASAMAINTENANCEHEAD&LOOKINGAFTERTHESFCPANELS,INDUCTIONFURNACES(MAKE–MEGATHERM& ELECTROTHERM),CCM–4/7REDIOUS(MAKE-ELECTROTHERM&CIL)&RELATEDALLSYSTEMS–PUMPHOUSE,EOTCRANES, SLAGCRASSER,WITHPROJECTEXPENSIONWORK.
Specialist-ASperrequireSFCpanel,capacitorbank,inductioncoilcooling,Transformersecondary circuit,cranehoist&cablereleasedrummodification.Hotchargingbiletsqualityimprovement,mould lifeextension,Hotshearingmodified,coolingsystemimprovementforcastor&inductionfurnace,Bail arm manufacturedwithselfdrawing&design,Ladlecapacityextension&6klIonexmakeO2liquid receiverwithdistributingpipelineinstalation.ElectricalConsumptionreducedbymodificationof system&applypropermaintenanceplanningforproductionincreasing. MAITHANSTEEL&POWERLTD- MAINTENANCEHEAD(WITHCCM)JULY’2015TOMAR’2018 WorkedasaMaintenancehead&lookingaftertheSMSprojectwithrunningproductionplant- Inductothermmake12MTx6(threestandby)inductionfurnace,EOTcranes6sets,watercomplex
(mediafilter,Carbonfilter,softener,RO),slagcrasser&6/11radiusMumbaicastingmake-casting machine.Specialist-Electricaldrivepanelinstalationwithconsumptioncontroled&maintain,DRI chargingsystem instalationwithselfdrawing&designforinductionfurnaceforincreasingof production,coolingsystemmodificationforcastor&inductionfurnace&PraxairmakeOxygenreceiver unitinstalation.OtherwasmanufacturedofautoremovalDRIbucket,ladelliftingbailarminthesite. OtherwasCCMSide-secondarycoolingmodificationfor4M/Mspeed,hydraulicsystemmodification& transversecrackcontroled.
SUPER’SMELTORSLTD-MECHANICALINCHARGETOMAINTENANCEINCHARGE-Nov’2009
–jun’2015
WorkingasaShiftinchargeapprox2years–ETmakeInductionfurnace25MTx4(Twostandby), EOTcranes8sets,watercomplex&slagcrasserinstalationintheprojectperiod–thenrunning repairingMaintenanceworkupto2011.Specialist-EOTcranehoistspeedmodification&freeflow DRIchargingsystemmanufacturedwithfabrication.
After2011workedasaMaintenanceinchargeforoveralSMSunit&involveinthe4/7radiuscastor– Oscilationjerk&hydraulicproblem solvedinthecastor.Waterqualityimprovement,coolingsystem modification,ladlesheatingsysteminstalation.
MAITHANISPATLTD–JAJPUR(ODISHA)MECHANICALSHIFTINCHARGE–DEC’2008TONOV’2009 WorkingasaMechanicalshiftincharge&totalprojectworkcompleted&commissioningofETmake 4setsInductionFurnaces,EOTcranes,watercomplexrelatedpumps&coolingtowers(paharpurmake
),LRF,Ladlepreheater&twosetsAtlascopcomakeAircompressorwithreceiverinthesite. INTHEYEAROF2005TO2008EDUCATIONCOMPLETEDFROMGHAZIABAD(LASTSEASONOFEDUCATIONFROM JUN’2007TODEC’2008WORKASASHIFTINCHARGEINRATHISTEEL&POWERLTD) MSPSTEEL&POWER-ASATRAINY-2002-2005
WorkingasatraineeintheindustryofMSPsteelinRaigarh(CG)totalworks–Erectionofinduction(8 MT)furnaceSuperheatmake4sets&Megatherm make4sets,coolingtowers&pipeline instalation.Otherwasaftercommissioningrunningrepairingmaintenanceofinductionfurnace,EOT cranes&watercomplexinthesite.
Totalpracticalworkhasdoneinthesite:-Welding,cutting,bridging,alignment&fittingin thetraining period.
Erection&Commissioning:-
ExecutingerectionandcommissioningofEquipment,folowedbytrialruns.
Identifyingprojectbottlenecksandundertakingcorrectivemeasures.
Ensuringeffectivesitemanagementanddisciplinetoensuresafe&timelyexecutionofthe projects.
Erection and commissioning ofequipment,folowed byplanttrialrunsmeetingtargeted performance/quality&quantityparametersandthereafterhandingoveroftheplant. ProjectEngineering:-
Handlingtheplanning,schedulingandmanagementofmodernization&modificationasperrequire ofhighproduction.(selfAutoCAD)
Activelyinvolvedinplanningformaterials,developingvendorstoobtaintimelyprocurementof materialsandequipmentstofacilitateforsmoothproductionprocess.
Monitoring projects with respectto Cost,Resource Deployment,Time over-runs,Quality ComplianceandManpowerplanningtoensuretimelyexecutionofprojects. StrategicPlanning/CostReductions:-
Formulatingstrategicplansforcostcontrolinoveralplant.
SpearheadingValueAnalysis/ValueEngineering&othercontinuousimprovementsinthesystem ofinductionfurnacetoCCM&Utility.
Conceptualizing and implementing strictmeasuresinoperatingproceduresandequipment centrelinestooptimizeresource/capacityutilization.
Implementingsystemsandprocedures,therebyimprovingtheefficiencyoftheorganization.
Trainingandguidingteamsontowardsidentifyingfactorscriticaltoquality,reducingprocess variation,improvingcapabilities&increasingstability. TeamManagement:-
Leading,mentoring&monitoringtheperformanceoftheteamtoensureefficiency&controlofthe breakdownforsmoothlyproduction.
Resolvinginterpersonalissues&workingtowardsaharmoniousworkenvironment. MaintenanceManagement:-
Planningandimplementingproactive/predictive/preventive/shutdownmaintenance schedulesformachinerysoastoincreasemachineup-time/equipmentreliability.
Proactivelyidentifyareasofobstruction/breakdownsandtakestepstorectifytheequipments throughapplicationoftroubleshootingtools.
Developingandimplementingplans&schedulesforMaintenanceOperationsandAnnualTurn Aroundwithfocusonoptimumutilizationofmanpowerandmaterial. MAINTENANCEHIGHLIGHTSFORDAMAGINGPARTREPAIREWITHREPLACEINTHESITE:- OveralMaintenanceofSMSdivision–InductionSFCPanel&furnacecoilupto30MTcapacity,CCM- 4/7&6/11radius,EOTcraneupto100MTcapacity,Watercomplex–Varioustypeofwater&oil pump,varioustypeofcoolingtowers,varioustypeofHeatexchanger,varioustypeofpipes(Steel, copper,PVC,HDPetc)varioustypeofwaterfilters(media,carbon,softener&RO),Shearingmachine
,preheater,hydraulicsystem,tundishcar,oscilationsystem,pneumaticsystem &slagcrasserunit. LRF-Ladlecar,Ladlebailarm,electrodestand,watercooledhood,watercoolcableMaintenancein thesite.
EXPERIENCEDETAILS:-
TotalSteelOrganizerexperience:- 19Years
SMSwithCCMExperience:- 15yearsmonths
ProjectExperience:- 4 years
(ATPRESENTCARRYTORESPONCIBILITYFOROVETRALLSMSWITHSLAGCRASSORINTHEUNIT,& REPORTINGBYGMSir.)
QUALIFICATION:-
DIPLOMA-(MechanicalEngineering)-fromAsianinstituteofmanagementscience&research,(New Delhi)intheyearof2008with67.92%marks.
CITA-(Computer)-courseinAsansolwithAgradeintheyearof2012 HIGHERSECONDARY-FromHarmasrahighschoolintheWestBengalboardon2001with38% MATRIC-FromHarmasrahighschoolintheWestBengalboardwith57.125% PERSONALDOSSIER:-
Dateofbirth- 1stJanuary1979
Fathername- Kalipadasatpati
Address-Keshatora,Harmasra,Taldangra,Bankura,WestBengal–722152 Language-English,Hindi&Bengali
Salarypresent-Aspercompanyrule
SalaryExpectation-Aspercompanystatus
PASSPORTNO-N3833858-Dateofissue:-15/10/2015
Date:05/12/2021, Ahibhusan
satpati
Place:-Asansol