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Engineering

Location:
Kulai, Johor, Malaysia
Posted:
August 19, 2022

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Resume:

Ong Jia Horng (Tony Ong) 王嘉宏

**, ***** ***** */**,

Taman Molek, Johor Bahru,

Johor, Malaysia

Mobile Phone: +60-12-797**** (Whatsapp)

E-Mail: *********@*****.***

OBJECTIVE

* To apply for the advertised post where my diversified experience and knowledge can contribute to your organization

QUALIFICATION

* cross-functional working experience in engineering design, project management and manufacturing operations

* designed machinery and AI products for commercial and household application

* trained and experienced in ISO / TS and six sigma; drafted and implemented QMS and health & safety SOP; appointed as MR

* familiar with materials characterization and manufacturing process technology (thin film sputtering, PCB, molding, sheet metals & etc) and others

* Bachelor of Engineering (Engineering Science in specialization of Materials Science; cross-discipline in mechanical design)

KNOWLEDGE / SKILLS

R&D / Engineering:

Computer Aided Design-Computer Aided Engineering (CAD-CAE), Computer Aided Manufacturing (CAM), Finite Elements Analysis (FEA), Plastic Injection & Mold Designing, American Welding Society (AWS) standard, American Gear Manufacturing Association (AGMA) standard, American Society of Mechanical Engineers (ASME) standard, Gigantic Magneto Resistive Heads, Scanning Electron Microscopy - Energy-Dispersive X-Ray Spectrometry (SEM-EDS), Gas Chromatography - Mass Spectrometry (GC-MS), Fourier-Transform Infrared Raman Spectroscopy (FTIRS), and thin film / materials processing technology

Quality:

Six-sigma and quality methodologies, TS 16949 and ISO 9001 / 14001 / 13485 / 17025 / 22000 Quality Management System (QMS), GMP, ISO Internal Quality Auditing approved by UK Registration Board for Assessors (A), ISO 1101 Geometric Tolerance, Failure Mode and Effects Analysis (FMEA), Statistical Process Control (SPC) for Just-In-Time (JIT) Manufacturing, Advanced Product Quality Planning and Control Plan (APQP), RoHS, 8D, Design of Experiment (DOE), and others

Manufacturing:

Lean, Key Performance Indicators (KPI), 5S, Toyota Production System (TPS), SWOT analysis, and MRP

SOFTWARE & PROGRAMMING

proficient in Autodesk Inventor, Pro-Engineer / CREO 2.0, Solidworks, Mold Flow, Power Shape/Mill, MatLAB, SPSS, MiniTab, MS Project, Microsoft Office, Java, Python, Android, C++, and macro programming

LANGUAGES

fluent in communicating the English, Chinese, Malay language

WORK EXPERIENCE & ACHIEVEMENTS

SELF-EMPLOYED (Trading, AI & Household Products)

2014-present Sole Proprietor, Director cum Engineering

* developed AI apps and published in Google Play and Amazon AWS

* designed plastic products and mold; managed projects and applied patent of designs

* setup website and e-marketing to acquire data and explore new opportunities

* communicated with distributors and monitored inventory and analyzed demand trend to keep 2 weeks buffer stock

* sourced the vendors and suppliers (raw materials, prototype, logistic, mold fabrication & etc.)

* cost and 20% profit margin control

Achievements: - https://www.youtube.com/watch?v=D4f3G_DMOgU

- https://play.google.com/store/apps/dev?id=5302322368551391852

FOUNDATION ASSOCIATES ENGINEERING PTE LTD (Marine & Construction Equipment Manufacturing)

2012-2013 Design Engineer (Singapore)

* acquired requirements of internal and external customers

* designed machinery for commercial application; monitored parts quality, projects schedule and production

* sourced and qualified the suppliers and vendors

* trained the new recruit and intern co-worker

Achievements: - 50 tons hydraulic clamp, 1400-2000 rpm vibratory hammer, Kelly bar, vibration isolation vibratory-hammer testing platform and 300 tons casing extractor in commercial use

VS PLUS SDN BHD (Plastic Injection Molding)

2012 Engineering Manager (Malaysia)

* validated and maintained the ISO9001, TS16949, ISSO14001 and 13485 standards

* managed new projects and the cost of department overhead

* verified the accuracy of materials usage in SAP system

Achievements: - transferred 5 new Dyson products into mass production

TECK GUAN GROUP of COMPANIES (Diverse industry)

2009-2010 Production Manager & Internal Audit Manager (Malaysia)

* managed daily operation of purchasing involving forecast of raw materials usage to improve the stock level and order turnover, custom

declaration and storage

* validated the quality compliance to national and British standard

* implemented First-In-First-Out in warehouse and TPS to reduce space usage and stagnant materials

* implemented master production schedule to more efficiently coordinate capacity, production, and delivery

* improved efficiency by monitoring the KPIs of operations

* drafted and documented Standard Operating Procedure and On-job Health and Safety Awareness Procedure of company; monitored

the safety and health program

* designed supporting equipment to improve the efficiency of production

* assessed and audited the operations of factories, palm oil mills, hotels and others in compliance with company policy, industry and international standards

Achievements: - improved the production efficiency by 10%

- implemented the Standard Operating Procedure in steel manufacturing facility

- cut short materials lead time by 1 week

TPL CORPORATION (Trading Foods & Household Items) closed

2008-2009 Merchandising Representative (China-USA)

* sourced and qualified the suppliers

* negotiated terms and conditions with suppliers related to price, patents, custom and other issues

Achievements: - managed the project and submission of samples and prototypes for testing

MEGATREND ENTERPRISES LTD (Manufacturing of Shoes)

stationed at GOLDEN SPRINGS SHOE CORPORATION PTE. LTD.

2004-2007 Executive (Hong Kong & China)

* managed the plastic molding operations

* trained internal auditor; assessed and validated compliance of QMS with the ISO 9001:2000 standard

* conducted feasibility study and managed new project of molds workshop equipped with 3-D mapping and CAD-CAM

Achievements: - implemented and managed Corporate Social Responsibility, ISO and CTPAT program

- designed 2&3 plates molds and manufacturing process of molds to improve time-to-market (~ US$600 below market per unit capability)

POPBRIDGE ELECTRONICS (DONGGUAN) PTE. LTD. (Electronics Manufacturing Service) closed

2003 Quality Assurance Manager (China)

* assessed and validated compliance of the QMS with ISO 9001:2000 and the regulation of IPC, CSA, UL, KEMA, CE, TUV and the other health and safety body

* managed new PCBA projects transfer from engineering design to manufacturing and to customers

Achievements: - passed the ISO and UL auditing

SEKSUN TECHNOLOGY (JOHOR) SDN. BHD. (Stamping)

2000 - 2001 Quality Assurance Manager (Malaysia)

* assessed and validated conformity of the QMS with the ISO 9002 standard

* managed department cost and project of jigs fabrication

Achievements: - passed the supplier qualification assessment

WESTERN DIGITAL (SINGAPORE) PTE. LTD. (Manufacturing of Hard Disk Drive) closed

1998-2000 Analytical Service Engineer (Singapore)

* analyzed the failure of hard disk drive and materials properties of incoming components - sputtered media, magneto resistive head, polymeric and metallic parts - by using SEM-EDS, FTIRS, GC-MS and other methodology

* involved in project of new product transfer from R&D center of the US to manufacturing facility

Achievements: - worked with the other laboratories to reduce malfunctioning hard disk drive below 1000 Defective Part per Million (DPPM)

MAXTOR PERIPHERALS PTE. LTD. (Manufacturing of Hard Disk Drive) closed

1997-1998 Quality Engineer (Singapore)

* analyzed the failure of hard disk drive by using SEM-EDS, GC-MS, FTIRS and other methodology

* conducted the internal quality audit to comply with the ISO 9002 standard; revised the laboratory's quality procedure

Achievements: - searched the causes and improved the reliability failure drive

GENERAL ELECTRIC (USA) M'SIAN APPLIANCE COMPONENTS (Manufacturing of Thermostats and Electrical Switches)

1996-1997 Process Control Engineer (Malaysia)

* conducted the internal quality audit to comply with ISO 9002:1996 standard

* monitoring in process quality and MRB materials

Achievements: - improved the process by implementing two six-sigma projects by using six-sigma methodology, Minitab software and the other quality tools; successfully reduced manufacturing scrap cost (~ US3000 saving /month)

EDUCATION

STATE UNIVERSITY OF NEW YORK (S.U.N.Y.) at STONY BROOK LONG ISLAND, NEW YORK, USA

Bachelor of Engineering, Engineering Science with specialization in Materials Science

S.U.N.Y. at FULTON-MONTGOMERY COMMUNITY COLLEGE JOHNSTOWN, NEW YORK, USA

Associate Degree, Engineering Science

ORGANIZATION

United Inventors Association / ASM

AWARDS

Phi Theta Kappa and Engineering Science

HOBBIES

Reading, Traveling, DIY & Tennis

PRIVATE and CONFIDENTIAL



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