MOHAMMED SADIQ EMAIL: adpl4v@r.postjobfree.com

Instrumentation & Control Engineer Mobile no: +919*********

CAREER OBJECTIVE:

To work in a professional and challenging environment where my skills and passion for learning can be effectively utilized and further developed towards organizational growth in accordance with the goals and vision of the company.

Profile Summary

Professional problem solver & process champ credited with world class process control systems throughout 11 years of career in Automation & Instrumentation Installation, Commissioning, Maintenance and Troubleshooting.

Worked and Gained experience across Desalination plant, Power Plant and Paper Manufacturing Industries.

Lead in the provision of engineering evaluation & determinations, issue technical direction, guidance, and oversee inspection for all Instrument and Controls system equipment’s troubleshooting, maintenance, calibration, repair, and test activities.

Lead in the development of detailed engineering specifications (including sizing calculations) for the procurement of Instrument & Controls systems components and equipment.

Experience in Siemens PCS7 DCS, Siemens S7 300 plc, Allen Bradly plc and Honeywell Experion Distributed Control system (DCS), field instrumentation, gas analyser’s, control valves and all types of transmitters. A fundamental understanding of computer networks and also possess demonstrated troubleshooting and problem-solving skills, and ability to think logically and systematically.

Able to read and understand DCS Programming, PLC Programming and makes changes and corrections if required according to process.

Good experience in Electrical circuits and control techniques in industrial automated process-based machines and hands-on experience in troubleshooting the problems and restarting the plants and to maintain the production.

Expertise in liaising & coordinating with vendors, clients, consultants, contractors, sub-contractors, Contract & Materials Purchase Cells and other external agencies.

Establish & maintain a relationship with the local inspection bureau, maintain relevant statutory, regulatory, technology standards, and code information consistent with plant operational objective.

Possess decision making skills to perceive & evaluate alternatives, analyze impact of decisions before executing them and implement decisions with appropriate evidence.

KEY SKILLS

Installation and Commissioning

Maintenance & Troubleshooting

Servicing and Calibration

Service Support & Coordination

Technical direction & Guidance

Documentation and Reports

Spare parts management and Procurement.

Planning and execution of outage.

Handling of Siemens PLC S7 300, S7 1200, PCS7 DCS and Allen Bradley PLC.

Handling of Honeywell DCS C300, C200, FC CONTROLLER AND FCE CONTROLLERS.

Scada development using Intouch and RS view.

MS Office (Word, Excel, PowerPoint & Outlook) and Internet Applications.

Work Experience:

1) Since Feb 2020 to Dec 2020: Doosan Heavy Industries and construction Under taking operation and Maintenance works of Saline water conversion corporation desalination plant, Rasal Khair KSA Worked as Instrumentation and control engineer.

2) Since Feb’2019 to Feb’2020: SANEEL Contracting Est. Under taking Maintenance works of Saline water conversion corporation desalination plant Rasal Khair KSA Worked as Instrument Device Control engineer.

3) Since May’2015- Sep 2107: ARAB PAPER MANUFACTURING COMPANY (WARAQ). Dammam, Eastern- province, Saudi Arabia worked as INSTRUMENT ENGINEER

4) Since Dec’2008 To May’2015: SIRPUR PAPER MILLS Ltd. Sirpur Kaghaznagar worked as PROCESS CONTROL AND INSTRUMENTATION ENGINEER.

RESPONSIBILITY AREAS IN SWCC DESALINATION PLANT (Feb 2019 to Dec 2020):

Lead in the Instrument maintenance activities of MSF#71 TO MSF#78, RO A and RO B, Sea water Intake, Post treatment, Gas chlorination and Electro Chlorination Plant with total production capacity of Plant is 228 MIGD.

Lead in the preventive and corrective maintenance activities of above-mentioned areas of the plant

Preparation of documentation and reports of all Annual maintenance activities.

Establish & maintain compliance with all company and local regulations.

Provide engineering support to develop the annual budget for Instrument & Controls systems & equipment maintenance, repair, and major turn-around activities.

Participate at professional association meetings to determine best practices being used in the industry and apply them to our Instrument & Controls systems & equipment.

Coordinating with Electrical, Mechanical and Operation departments for service and support work.

Raising request for procurement of non-available spares.

Dealing with various calibration Instruments like Druck pv 212 pressure calibrator, Fluke 9143 hot well, Hart 475 communicator ETC.

Calibration of all field Instruments like pressure Tx, RTD, Pressure Gauges, control valves etc.

Taking care of analytical Instruments maintenance, troubleshooting and calibration of PH, conductivity, turbidity, chlorine, oil, Alkalinity and hardness analyzers.

Maintenance and troubleshooting and function test of motorized operated valves.

Troubleshooting and solving issues of DCS open and close loops.

Checking of DCS Hardware configuration, Network Configuration and Logic Modifications.

Checking and approving various TSQ sending by the vendors for the indented spare materials

Maintaining the track records of all drawings (DCS Inter wiring and P&ID’s) of the plant.

RESPONSIBILITY AREAS IN WARAQ (May 2015 to Sep 2017):

Lead in the Instrument maintenance of PM2 paper machine, Stock preparation, Disperse and ETP Plant with a Production capacity of 400 tons per day.

Planning preventive maintenance schedules of various instruments to reduce Machine down time and increase equipment reliability.

Involved in checking of various Control and open loops and identifying problematic areas associated with the respective instruments.

Monitoring the Status of Automation System, Operating Stations and network connections.

Identification and solution of problems which arise in DCS (Honeywell FCE) by tracing the Faults in Program as well as DCS Panel like System Cabinet, Marshalling Cabinet Consist with IM Module, I/O module, Termination assemblies.

Familiarization with Commissioning and Operation of instruments like RTDs, Thermocouple, Pressure Tx, level Tx, Flow Tx Etc.

Implementing cost saving techniques, measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

Ensuring Safety and Quality standards with key focus on maintaining quality and safe working environment.

Periodic calibration of field instruments.

Modifications of existing instruments related works such as wiring, tubing etc.

Monitoring and checking availability of important spares, indenting the spare which is not in stock, Clearing and approving the TSQ’S send by the vendors for the indented materials.

Maintenance of Hydraulic System and Hydraulic instruments.

RESPONSIBILITYS IN SIRPUR PAPER MILLS LTD(Dec 2008 to May 2015:

Responsible for maintenance of instruments of 24 MW Power Plant comprising two F.B.C. Boilers (75 TPH each) & three Steam Turbines (1X9MW) + (2X7.5MW).

Process control and operation of two FBC boilers.

Assisting Superior Engineers in Planning and Executing Shut down/Breakdown job effectively with active participation in Plant Start-Up.

Troubleshooting and operation of D.C.S Honeywell and Siemens PLC

Hands on experience in calibration and installation of Transmitters (SMART) of Yokogawa, Rosemount and ABB using Field communicator 375 (HART).

Installation and commissioning of field instruments and equipment’s as per P&I Diagram with understanding of Cable routing & Termination details schematics.

Coordinating material/spare parts planning related activities encompassing identification of vendors, requirement of specification and offer evaluation.

Independently handled shift responsibilities as Shift-In-Charge under supervision of Deputy General Manager & Manager

Maintenance and Calibration related works of Control Valves and On/Off valves of make Metso, IL Kota, Valtek, Dembla and NAF

Familiar with the maintenance of flow meters of DP Type and Magnetic flow meters of make YOKOGAWA, SIEMENS and EMERSON.

POWER PLANT OPERATIONS

Operate the power plant during duty hours to ensure smooth operations, maintaining steam quantity and delivery at optimum cost, ensuring plant safety and environmental compliance.

Regulate dampers, water level in boilers and fuel supply; check water gauges and steam gauges to see that sufficient steam is generated, regulate the flow of steam to the distribution system, maintain proper temperature of feed water and super-heated steam.

Ensuring smooth running of coal handling plant, ash handling plant and dense phase systems.

Make periodic inspections to see that all equipment and controls are operating properly and are in good condition.

Check daily logs to determine proper operation of equipment.

Report defects and recommend improvements, alterations and repairs.

Working Preservation of Stand-By Equipment Deciding and Implementing Autonomous Maintenance.

Project Shift Planning & Control, Trouble Shooting, Preventive actions, Check list & follow up, Data Compilation, Identification of Abnormality and Corrective actions.

Study of technical projects raised by departments & suggesting improvement and cost reduction. Also identify saving projects for Energy Conservation.

Working out best option in co-ordination with other Departments for the smooth operations.

calculating the energy and maintaining the efficiency levels

handling the process and distribution of steam to various process plants.

Key Projects Handled:

Project name : Up gradation of Honeywell DCS from FC controller to FCE Controller

Client name : Arab Paper Manufacturing company(WARAQ).

Software : PM BUILDER

DCS used : Honeywell FCE controllers for controlling the process control of Paper Machine No.2.

Project name : Installation of Passivation shower in 1st dryer group of PM 2

Client name : Arab Paper Manufacturing company(WARAQ).

Software : TIA portal v12

plc used : Sematic S7-1200 CPU.

Education

B.Tech (Electronics and Instrumentation) from JNTU,HYDERABAD in 2008.

Intermediate from State Board, AP in 2003

10th from SSC State Board. AP. India in 2001

TRAINING CURRICULUM:

Participated in a Four-week ISO certified training course on Experion DCS, SCADA & PLC conducted by JRD TATA AUTOMATION TRAINING CENTRE HONEYWELL AUTOMATION INDIA LTD PUNE.

Took part in workshop training on automation system and field instrumentation at RASHTRIYA CHEMICALS AND FERTILIZERS LTD MUMBAI.

Certified Siemens PLC and DCS Programmer from PROLIFIC SYSTEMS & TECHNOLOGIES PVT LTD.

PERSONAL OUTLOOK:

Name : Mohammed Sadiq

DOB : 02-01-1984

Father’s Name : MOHAMMED ISHAQ

Marital Status : MARRIED

Nationality : INDIAN

Permanent Address : H-NO-1-16-698 NEAR POWER HOUSE SIRPUR - KAGHAZNAGAR, PIN:504296

Skype Id : 990854160

Passport NO : P0678130

Contact Number : +919*********

E-mail : adpl4v@r.postjobfree.com

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