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QAQC Engineer

Location:
Chennai, Tamil Nadu, India
Salary:
25000
Posted:
December 06, 2021

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Resume:

Mahesh Shanmugam,, Chennai, India.

Mobile no: 822*******,

E-mail: adpknq@r.postjobfree.com.

Career Objective: Seeking a Challenging role in construction in your esteemed organization where my qualification and experience can be utilized for its growth and will work with sheer Commitment.

Seeks Job : As QA/QC engineer- Civil/ Infrastructure /SGW Pipeline rehabilitation in Construction. I can join immediately If selected.

Executive Summary:

I have completed B.E(Mechanical) with PG in Quality & safety management having 15 years’ experience in Chennai, UAE and Qatar.

Competencies:

Worked as management representative for ISO 9001:2008 and ISO 14001:2004. Also worked in BS EN 18001:2007. Can Establish, develop effective Quality, Environment, Health and safety Management system.

QA/QC. inspection, testing, quality Plan, ITP, Method Statement in design & build Construction projects.

Document control and Quality control inspection in various manufacturing of construction metal & insulated products. Also previous experience in Automobiles and heavy vehicle Components .

As a safety officer, conducted Safety Inspection at construction site including meetings and trainings for employees.

Professional Qualification:

1)B.E in Mechanical Engineering passed out on 2002 from JJ College of Eng. and Tech, Trichy, India.

2)PG in Total Quality management and Safety Management in 2014, MGU, Meghalaya, India.

3)Diploma in Civil Engineering, IMTS Institute, Mumbai.

Trainings and Certification:

Completed “ Applied Project Management “ course in project management institute.

IRCA Lead Auditor in BS OHSAS 18001:2007–Safety management by 2013, ISO 9001:2015–Quality management by July 2020. And IEMA Lead Auditor in ISO 14001:2004–Environmental management by 2013.

“Basic First Aid” in American Health and safety Institute, Dubai in 2007. ; “Managing Safety at work place" an interactive training by third party trainer at TSSC, Sharjah.

"Lead Assessor in Construction" (Skill Development including construction Materials Testing) from National Academy of construction, Hyderabad, India.

Career profile:

M/s Applus Velosi, Qatar. (Qatar Sewer pipeline preventive maintenance and Rehabilitation Company)

Role and responsibilities:

Working as QA/QC Engineer (Ashghal Approved)- pipeline rehabilitation from April 2019 to May 2020

•Responsible for the Framework and project submittals of SIC and other projects for ASHGHAL/ PWA Qatar. Also for local clients for surface and sewer works inspection.

•QA/QC activities related to submissions and approvals including QC reports from site.

•Quality internal audit and meetings including Quality training for project deliverables and IMS.

•Also responsible for site QC Tests, inspections and also SGW construction activities.

•Running an effective quality management system as well as IMS and all documentation.

•Inspection of New construction of SGW Manhole and pipeline network in Ain Khalid region by Velosi.

M/s Pioneer Cold store and cladding Pvt. Ltd, Chennai, India. (Polyurethane Insulated panels manufacturing, ZED rated and ISO 9001:2015 company)

Role and responsibilities: Working as Project engineer from November 2017 to till date

• Responsible for the (PPC) production planning and job plan in SAP software in coordination client.

• Authority for Production priority in line with departments and client priorities.

• Technically administration of product according to client orders/ job card.

• Coordinate sourcing and purchase in major jobs with production. Also including commercial/price.

• Been responsible for the maintenance of procedures and work instructions.

• Oversee sales and marketing including quality assurance according to ISO 9001 with ZED.

• Create ISO continuous improvement proposal to increase productivity, quality and availability

Sales technical support and client management.

QMS and ZED(Zero Effect Zero Defect ) works.

Purchase and procurement technical support.

Production priority scheduling before production.

Project management of orders.

@ M/s Fujairah National Construction Company LLC, Dubai, UAE–From May 2016 to April 2017.QA/QC Engineer-Infrastructure /civil

Project 04 # 6323 Government Vehicle Workshop, Dubai. ; Client : H.H’s Ruler’s Court.

Project 03 # 6004 Multi Level Car Park.; Client and Contractor : FNC, Dubai.

Project 02 # 6331 UNIMED, DIC, Dubai ; Client: Union Medical Industries Co. LLC., Dubai

Project 01 # 6334 AL Tayer Car Showroom (POC), AL Quoz, Dubai. ; Client: Al Tayer Group.

Responsibilities:

Submission and getting approval of Quality Level documents.,

Infrastructure works like Excavation, Manhole steel reinforcement & casting and completion for storm water, electrical, Telephone/ Data, Sewerage and irrigation lines in MEP.

Organizing Internal (To consultant) and External (Government and 3rd parties) inspection for approval.,

Preparation and Submission of Inspection and Test plan (ITP), Method statement, Check list for inspection.,

Follow-up for Inspection approval in all stages,

Raising RFI to Client / Consultant if required for project related works and approvals.

Non-conformance report and CAPA monitoring and also response to consultant.

Issuing timely NCRs to Suppliers and Subcontractors. Also ensure quality control for suppliers / Subcontractor works.

Works control for Precast beam, column, Hollow core slabs erection, structural concreting, Block work, plastering, painting, gypsum false ceiling works and finishing works. External infrastructure works. Balance works, finishes including MEP works.

Achievements: handling site independently, resource planning, material and men organizing and control.

@ M/s UNIPODS LLC, Ras Al Khaimah, UAE - From April 2015 to May 2016 (Bathroom and kitchen pods Offsite construction and site Erection Company @ Al Rajhi group) QA, Testing and Construction inspection for bathroom and kitchen pods.

Position/ Role as Sr.QA/QC Engineer handled 3 QC engineers for controlling quality at offsite construction in Civil and MEP works.

Projects worked:

1)Neighborhood One Residence(N1R), Abu Dhabi, UAE @ Masdar City.

2)Blue Waters Residential Development(BWRD-6003), Dubai Marina, Dubai, UAE. @ Dubai Marina area.

3)AL Habtoor Polo Club, Dubai, UAE.

4)Al Waseel Hills, KSA.

5)Al Bauyan, KSA.

6)Premier-Inn, Chennai, India.

Responsibilities:

As a Management representative, Head of quality Management and quality control @ Off=site construction (production).

Material / Technical submittal and getting Approvals for project from client through ACONEX under management guidance.

Project inspection, testing and approval monitoring and final approval at production level.

Customer complaints monitoring and handling.

Organized and conducted weekly quality management meeting and internal Quality Review meetings and Corrective preventive CAR actions for NCRs.

Work instruction and procedures to production and quality control on requirements of customer and project.

Preparation and responsible for all client side report including final Quality passing inspection.

Achievements: Handling customer directly, Multitasking, Handing many projects at one time and supervised 3 QC engineers to achieve effective Quality control and tests.

@ M/s Tafseer Contracting Company LLC, Abu Dhabi, UAE. From January 2013 to May 2015.

(Main contractor. Construction and infrastructure development company@ Royal group)

Position/Role :QA/QC Engineer- Site inspection and quality assurance for infrastructure development..

Client :TDIC-Tourism and development Investment Company, Abu Dhabi.

Consultant: AECOM, Godwin Austin Johnson (GAJ), Parsons & K.N. International.

Project: Cranleigh School (British) @ Abu Dhabi. (Fast track project)-) with complete infrastructure facilities.

Responsibilities:

Checking works like Chambers, Manholes, trenches amd related Pipelines for internal infrastructure construction.

Raising timely inspection to as per site works in coordination with Sr.QA/QC engineer, PM & CM

Compaction testing for soil and road base and compression testing for concrete cube testing.

Record keeping of all the site works like inspection monitoring, testing with results and approval for inspection.

Responsible for Quality control in storm water, sewerage, Internal Chilled water, potable water, fire hydrant/ fighting system, Irrigation networks and road works.

Non conformity clearance, material quality challenges resolution, Consultant snags resolving.

@ AL Huraiz Establishment for Industry, Dubai, UAE.- From June 2010 to December 2012 (A Leading Electric water heater, Gas cylinders and aluminum utensils Manufacturing Company)QA/QC Engineer& M.R(ISO 9001& 14001)

Responsibilities:

Report to general manager and directors for quality and Environment including QMS performance.

Product certification (including CE marking), type /acceptance testing, product safety & compliance.

Design quality control plans, inspection for material receiving, at stage wise.

Plan & execute measurement with periodic calibrations / certifications.

Supplier Quality management, rating of suppliers with inquired material specification.

Ensure proper material specification raw material & purchase approval of same for fabrication.

In QC welding inspection in : sheet metal fabrication, Welding, MIG welding, Epoxy & Powder Coating including PQR & WPS.

Responsible for handling, Analyzing customer complaint and reporting to management for action.

As Management representative Role:

Integrated management system planning, audit, compliance and initiate proactive / active action as required.

Internal Audits, Initiating Training, management review meeting, KPIs, Customer satisfaction, NCR handling etc. Deal with external parties for HSE & Environment. Welder's performance is seen.

To plan, control & maintain the Quality & Environmental Management System (ISO 9001 & ISO 14001).and Basic Safety, document & records supervision for three Industries.

Training needs analysis, initiations of external/Internal QHSE Trainings -Emergency fire drill, evacuation drill and preparedness to response. Welder qualification test to welders by 3rd party and ESMA for LPG empty cylinder was done.

Handling of first aid, incident / accident records. Incident / Accident Investigation, Emergency response.

Achievements: 1) Established new ISO 9001: 2008 in M/s Universal Industrial Gas Establishment, Sharjah, a sister concern of M/s Al Huraiz Group. 2) Handled integrated management system. 3) Lead engineer to achieve CE markings for water heaters.

@ Multiforms, Dubai, UAE - From June 2008 To May 2010, An Architecture Façade Co, EMAAR Group: QA /QC Engineer

Project : Installation of curtail wall and glazing for Dubai Marina Mall and Hotel Apartments Project @ Dubai

Main Contractor : M/s Al Jabber L.E.G.T Engineering and Contracting (ALEC).

Reporting directly to Project Manager.

To carryout Incoming inspection and Closing NCRs for curtain wall and other erections.

Raising and Coordinating for main contractor and consultant Inspections for mockups, brackets, flashings, doors, windows, frames, sand trap louvers, Fire barrier and seal, aluminum cladding, curtain wall, glazed systems, glass balustrade and. Skylights. Fabrication welding and anchoring of steel structures for canopy and architectural members.

Carryout pullout test for anchor bolts and Magnetic Particle Testing (MPT) for welded joints.

Coordinate inspections, snags clearing, Handovers with main contractor and consultant.

@ Technical Supplies and Services Company Ltd, Sharjah, UAE. - From June 2005 to May 2008 .(A Leading, PU Products Manufacturing CO & erection).ISO 9001 certified )

As a Quality Control inspector and safety officer Reporting directly to Quality and safety Manager.

Responsible for Line Inspection &controlling directly the different production activities

COLD STORE PU WALL PANEL MANUFACTURING, Laminators (insulated) sheet rolling, corrugated profile rolling, Folding / Bending machines, shearing machines. Z-Purlins & Welding Inspections, GRP-Glass reinforced plastic molding, Different corrugated profiles in rolling line, which is automatic and continuous line production. 2) Manly polyurethane (rigid) insulated products. like Port cabins, Refrigerated trucks, truck box erection & portable cabin (PU Injected) etc.

Ensuring standards ASTM, BS for materials and for metal coil colors RAL Chart. Ensure EN standards for rigid polyurethane properties. Inspection reports like QPR, NCR and site visit Report. Welding of steel and its fabrication welding inspection.

As a site Safety Officer in Dubai Industrial City project by main contractor as Dubai Civil Enginerring(DCE) @ Dubai.

Reporting Site status & safety performance to QHSE Manager.

Induction training, Tool Box Talk, Preparing daily reports, accident report and hot work permit. Inspecting Scaffolding & platform, safety net fixing / roof erection on site (Works at Height).

ensure a safe work environment &safety awareness as per comments/remarks on site safety. Safety meetings with project team, main contractor and consultants. Action to Consultant comments/remarks on site safety.

Learnt : Rigid Polyurethane insulation technology & related accessories. Appreciations: I have got 20%salary increment.

Achievements : Controlled different types of manufacturing process and Proved as a independent safety officer.

@ Call Express Engineering, Chennai, India.- From May 2004 to May 2005- A residential & commercial builder.

Project-02 : Heart specialist House, Anna Nagar(west), Chennai.

Project-01 : Olam Exports Office, Chennai.

As Site Civil engineer responsibilities: Responsible for Execution of

Footing works, Soil Backfilling and Compaction, PCC and RCC works,

Steel reinforcement and concreting of Stair case, Roof Slab and columns,

House Building construction activities and other site coordination,

Execution of wall and False ceiling works,

Flooring including Tile and Painting works,

Joinery and fit out works including doors,

MEP Coordination of A/C duct works, Electrical and data Wiring,

Resolving client snags and final handing over.

Learnt : Handling independently the Civil works like compaction, steel reinforcement, concrete mixing and concreting.

Appreciation: An additional one-month salary was given by M.D for finishing M/s Olam Exports project in one month.

@ Aroma Industries, Chennai, India. - From June 2002 to May 2004: (ISO 9001) Automobile parts Mfg Co, as Quality Shift In-Charge. Products: Fuel Diaphragm cover (UCAL fuel system), Brake shoe(M&M), metal Sensor (TVS) and Throttle valve etc

Incoming Inspection on metal sheets & materials inspection.

Line Inspection of all Press tool components, forming, hole piercing, punching, Pipe Bending & Spot Welding of Diaphragm cover for fuel systems. Spot welding and fabrication of Diaphragm cover for UCAL fuel systems. Tool maintenance.

First piece approval, In-Process and Final Piece Approving & making reports.

Coordinating Customer audit and meeting customers for taking feedback.

Learning : Responsibility of shift Quality control. ISO 9001 documentation. Line inspection, control & record keeping.

Personal Profile: Date of birth: 07th July 1980; Marital status : Married.

Driving License : Hold a Valid Indian light vehicle driving license.

Languages known : English, Hindi, Tamil and Malayalam.

References: 1) Mr. S. Vasudevan, Managing director – Pioneer cold storage and cladding Pvt. Ltd, Chennai.

Yours sincerely

Mahesh Shanmugam



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