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Foundry production

Location:
Patna, Bihar, India
Posted:
December 02, 2021

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Resume:

Objective:

As a Production In charge of Fettling,Core shop and sand plant to

oversee the statutory and regulatory compliance, manage quality management system dedicated to achieving the highest level of customer satisfaction, production, and process reliability to meet customer requirements and continually return a positive customer experience. Phone:

+91-952*******

+91-978*******

RAMKUMAR SUBRAMANIAN

Work Experience

LAKSHMI MACHINE WORKS LTD (01-Sep-2007 to Till date) E-Mail:

adpiz3@r.postjobfree.com

Linkedin:

linkedin.com/in/ramkumar-subramanian-

789b0562

Passport : U8069845

Valid From : 09-Feb-2021

Valid To : 08-Feb-2031

Designation: Senior Engineer

Responsibilities:

Have good exposure in SG & GREY IRON foundry process. Additionally for Labor control, Material planning, Sand plant, Core shop, Moulding and Fettling to maintain necessary records/registers in my department.

Last 14 Years below mentioned Department I have worked in LMW 1. Fettling,Coreshop & Sand plant In charge (Green sand)-01-Nov-17 to Till date Education

Diploma in Mechanical

Engineering From- Lakshmi Ammal

Polytechnic Year Of pass- 2002

Batchelor ofl Engineering

(Mech) From- Sardar Raja college of

Engg Year of Completion- 2005

2. Core shop production (No bake process) -26-May-2016 to 30-Oct -2017 3. Moulding production (Green sand)-01-Sep-2007 to 25-May-2016 4. Additionally Post processing & dispatch for External Customer Work Responsibilities:

Common:

TQM & ACME Implementations follow-ups

Maintaining 5S initiatives through TQM

Autonomous maintenance follow up.

Improving Quality / Productivity / Reliability at manufacturing with continual improvement

Fettling & Powder coating:

• Casting Received from knockout and shot blasted

• Segregate casting to respective fettling area, if sg send to casting

• Manage grinder life monitor

• Make safe work condition.

• After fettling castings made powder coating if required

• Finally packing and despatch

Core Shop:

We have used 90% of cold box cores, 5% oil sand & 5% Co2 process cores

Core shooters & Mixer performance monitoring through checksheet

Wastage reduction with help of methoding

Core cycle time reduction

PNCAT meeting for Core shop

Route cause finding & Corrective and preventive action for core shop related rejections

Core coating material specific gravity monitoring

Core box development- Handmade core box to Machine made.

Monitoring consumption of Amine, Resin & Hardener.

Core cycle time reduction in product wise.

Sand plant:

Over all sand plant production

Mixer & Machine cycle time reduction interact with TPM.

Planning BOM & raw material procurement schedules for ensuring seamless production function

Moulding process control follow-up and daily rejection review.

Prepare weekly shift wise and machine wise manpower planning report.

Coordinating Quality Control, To maintain Sand Quality, And Raw material quality. Raw material inventory and procurement

Maintain open communication with employees and work with employees to mutually resolve problem to enhance morale

Core shop Production (No bake):

Core shop production in NOBAKE process

Calibration of continuous mixer

Resin catalyst percentage adjustment respective to weather condition.

Core shop Process control follow up

Improve productivity and Quality of Cores.

Skill Highlights

• Team Building

• Project management

• Strong decision maker

• Complex problem solver

• Creative design

• Innovative

• Service-focused

• Design Feasibility study

• Risk Assessment

• Root Cause Analysis

Software Skills:

Oracle

Ms office

Ms Excel

Ms Word

Auto cad

Certification

ISO 9001-2015 INTERNAL AUDITOR -

Crtified by Bureau Veritas.

Green-Co Implementation Golden

Certified By CII

Personal Details

Father Name: Subramanian.V

Address : 8/31-3 Blossom

Apartment, Sakthi

nagar, Veerapandi

pirivu,Coimbatore-19

Maritial Status : Married

Nationality: Indian

Languages

Tamil - Mother tongue

English - Well know

Hindi - Beginner

Moulding Production:

Production monitoring of Machine moulding (ARPA-300, ARPA-1300 and SRW Conventional machines)

Production monitoring Hand moulding lines CO2 process and 3 part, 2 part Nobake process.

Mould hardness and Mould strength Monitored and maintained as per Spec.

Rejection reduction of moulding related issues.

Rejection review with PNCAT Meeting

Maintaining sand properties as per specifications

Machine Trouble shooting and problem solving

Pouring monitoring of moulded items.

KAKA INDIAN FOUNDRY (01-Jun-2007 TO 20-Aug-2007)

Designation: Supervisor

Responsibilities:

Have good exposure in SG & GREY IRON foundry process. I would be responsible for Labor control, Material planning, Moulding, Core shop,

Cupola mould process

Co2 mould process

Arpa 300 conventional machine process

Troubleshooting of mould making process

Maintaining 5S initiatives

Awards & Recognition

Awarded for KAIZEN of the month in Omega sand Mixture.

Cash award for Reduction of Sand plant Raw material consumption

Cash award for Reduction of Sand plant power consumption

Trained and nominated for GREENCO certification as LMW is recognized with gold membership

Declaration:

I hereby declare that all the details mentioned above are in accordance with the truth and fact as per my knowledge and I hold the responsibility for the correctness of the above-mentioned particulars. Place: Coimbatore

Date:

(RAMKUMAR S)



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