As a Production In charge of Fettling,Core shop and sand plant to
oversee the statutory and regulatory compliance, manage quality management system dedicated to achieving the highest level of customer satisfaction, production, and process reliability to meet customer requirements and continually return a positive customer experience. Phone:
LAKSHMI MACHINE WORKS LTD (01-Sep-2007 to Till date) E-Mail:
Passport : U8069845
Valid From : 09-Feb-2021
Valid To : 08-Feb-2031
Designation: Senior Engineer
Have good exposure in SG & GREY IRON foundry process. Additionally for Labor control, Material planning, Sand plant, Core shop, Moulding and Fettling to maintain necessary records/registers in my department.
Last 14 Years below mentioned Department I have worked in LMW 1. Fettling,Coreshop & Sand plant In charge (Green sand)-01-Nov-17 to Till date Education
Diploma in Mechanical
Engineering From- Lakshmi Ammal
Polytechnic Year Of pass- 2002
Batchelor ofl Engineering
(Mech) From- Sardar Raja college of
Engg Year of Completion- 2005
2. Core shop production (No bake process) -26-May-2016 to 30-Oct -2017 3. Moulding production (Green sand)-01-Sep-2007 to 25-May-2016 4. Additionally Post processing & dispatch for External Customer Work Responsibilities:
TQM & ACME Implementations follow-ups
Maintaining 5S initiatives through TQM
Autonomous maintenance follow up.
Improving Quality / Productivity / Reliability at manufacturing with continual improvement
Fettling & Powder coating:
• Casting Received from knockout and shot blasted
• Segregate casting to respective fettling area, if sg send to casting
• Manage grinder life monitor
• Make safe work condition.
• After fettling castings made powder coating if required
• Finally packing and despatch
We have used 90% of cold box cores, 5% oil sand & 5% Co2 process cores
Core shooters & Mixer performance monitoring through checksheet
Wastage reduction with help of methoding
Core cycle time reduction
PNCAT meeting for Core shop
Route cause finding & Corrective and preventive action for core shop related rejections
Core coating material specific gravity monitoring
Core box development- Handmade core box to Machine made.
Monitoring consumption of Amine, Resin & Hardener.
Core cycle time reduction in product wise.
Over all sand plant production
Mixer & Machine cycle time reduction interact with TPM.
Planning BOM & raw material procurement schedules for ensuring seamless production function
Moulding process control follow-up and daily rejection review.
Prepare weekly shift wise and machine wise manpower planning report.
Coordinating Quality Control, To maintain Sand Quality, And Raw material quality. Raw material inventory and procurement
Maintain open communication with employees and work with employees to mutually resolve problem to enhance morale
Core shop Production (No bake):
Core shop production in NOBAKE process
Calibration of continuous mixer
Resin catalyst percentage adjustment respective to weather condition.
Core shop Process control follow up
Improve productivity and Quality of Cores.
• Team Building
• Project management
• Strong decision maker
• Complex problem solver
• Creative design
• Design Feasibility study
• Risk Assessment
• Root Cause Analysis
ISO 9001-2015 INTERNAL AUDITOR -
Crtified by Bureau Veritas.
Green-Co Implementation Golden
Certified By CII
Father Name: Subramanian.V
Address : 8/31-3 Blossom
Maritial Status : Married
Tamil - Mother tongue
English - Well know
Hindi - Beginner
Production monitoring of Machine moulding (ARPA-300, ARPA-1300 and SRW Conventional machines)
Production monitoring Hand moulding lines CO2 process and 3 part, 2 part Nobake process.
Mould hardness and Mould strength Monitored and maintained as per Spec.
Rejection reduction of moulding related issues.
Rejection review with PNCAT Meeting
Maintaining sand properties as per specifications
Machine Trouble shooting and problem solving
Pouring monitoring of moulded items.
KAKA INDIAN FOUNDRY (01-Jun-2007 TO 20-Aug-2007)
Have good exposure in SG & GREY IRON foundry process. I would be responsible for Labor control, Material planning, Moulding, Core shop,
Cupola mould process
Co2 mould process
Arpa 300 conventional machine process
Troubleshooting of mould making process
Maintaining 5S initiatives
Awards & Recognition
Awarded for KAIZEN of the month in Omega sand Mixture.
Cash award for Reduction of Sand plant Raw material consumption
Cash award for Reduction of Sand plant power consumption
Trained and nominated for GREENCO certification as LMW is recognized with gold membership
I hereby declare that all the details mentioned above are in accordance with the truth and fact as per my knowledge and I hold the responsibility for the correctness of the above-mentioned particulars. Place: Coimbatore