MATHUSUTHANAN M
Door No.***, Tower *, Unihomes II, Nallambakkam, Near Kandigai, Chennai – 600127.
Mobile No: +91-989******* E-mail: *********@*****.***
A result oriented professional with 9 years of experience seeking a position related to mechanical design.
4 years experience in Design & Analysis of mechanical components for machine tools, high power diesel engine and process industries valves.
5 years of research in the field of Solar photovoltaic failure analysis as part of PhD - focusing on stress and fracture evolution and design optimization of PV module.
Having hands-on experience in new product development, Machine Design, CAD, Structural FEA, DFMA, FMEDA, Fracture analysis, Python for Abaqus, design optimization and production drawing release.
OCCUPATIONAL CONTOUR
Research Scholar at IIITDM Kancheepuram, Chennai (Aug’16 – Sep’21)
(recognized by MHRD as institute of National importance)
Thesis title “Evolution of stress and fracture in silicon photovoltaic module during various manufacturing stages”.
Solar PV module failure analysis during manufacturing and accelerated testing conditions.
Developed Abaqus python codes for finite element parametric model of PV module to study the evolution of residual stress and microcrack in the silicon cell during module manufacturing process. Freelancer (Nov’12 – July’16)
Took a career break due to compelling health reasons
Volunteered to teach CAD tools and engineering subjects to college students. Engineer Grade-II at BEML Limited, Chennai (Oct’11 - Oct’12)
Design, development and analysis of high-power diesel engine components.
Adaptation of new technology - adaptation of electronic governor, CRDI etc - in high power diesel engine to increase performance.
Design Engineer at ASCO NUMATICS, Chennai (May’11 – Sep’11)
Design and modeling of dust collector valve for process industries.
FMEDA (Failure Mode Effects and Diagnostic Analysis) of the dust collector valve. Senior Research Fellow at CVRDE, Chennai (May’09 – May’11)
Design, modelling, detailing and analysis of high-power engine 5C components - Cylinder block, Crankshaft, Cylinder head, Camshaft and Connecting rod.
Analysis of the failed engine components during trail of the armoured vehicle like engine valve, cylinder liner, piston and oil-filter housing.
Design and modeling of mounting bracket for exhaust manifold, turbocharger, intercooler and pump which was successfully implemented.
Design Engineer at Pragati Automation Pvt. Ltd., Bangalore (July’08 – May’09)
Design of servomotor for new turret and low-cost bearing for umbrella type ATC.
Product data management for all the motor components used in machine tools. RESEARCH CONTOUR
Publications
M. Mathusuthanan, M. Gembali, K. R. Narayanan, and K. Jayabal (2021). “Analysis of micro-cracks evolution in silicon cell during entire solar photovoltaic module manufacturing process”. Solar Energy, 224, 1160-1169. DOI: 10.1016/j.solener.2021.06.075
Mathusuthanan, M., Narayanan, K. R., & Jayabal, K. (2020). “In-Plane Residual Stress Map for Solar PV Module: A Unified Approach Accounting the Manufacturing Process”. IEEE Journal of Photovoltaics, 11(1), 150-157. DOI: 10.1109/JPHOTOV.2020.3029226
Mathusuthanan M, Karthic Narayanan R and Jayabal K, "Numerical simulation of solar PV manufacturing process," APM2019, CIPET Chennai, January 2019. ACADEMIA
Ph.D -- Indian Institute of Information technology, Design & Manufacturing (IIITDM), Kancheepuram
(recognized by MHRD as institute of National importance) -- Sep’21
M.E. -- CAD/CAM -- 82% -- Anna university -- July 2008.
B.E. -- Mechatronics -- 77% -- Anna university -- May 2005. SKILL SET
Tools - Abaqus, ANSYS, Creo, CATIA, Solid Works, Auto CAD
Programming language - Python
PERSONAL DETAILS
Languages known Tamil, English
Marital Status Married
Gender Male
Permanent Address 981/380, Mari Stores, Salem – Cuddalore Main Road, Near Bus Stand, Attur-636102, Salem - Dt., Tamil Nadu