Instrument Engineer Saudi Aramco

BIJAYA KUMAR BINAKAR

Position

General Manager-(E&I, Telcom)-Engg.Costrn. Hook up & Commissioning-( OFFSHORE,LNG/LPG PLANT, GOSP & Trunk pipeline,CCGT, REFINERY &PETROCHEMICALS.) Marital Status Married

Date of Birth

/Nationality

01-08-1955/ INDIAN

Education B.Sc.,B.E.(Instrumentation)

Total years of

Experience

30+ years

Contact Details Mob: +919********* ( India), /E-mail- ********@*****.***, ********@*****.**.** Permanent Address

FLAT # DP-9,Maruti paradise,C-wing,11thfloor,CBD-Belapur,Sec-15, NAVI-MUMBAI, PIN- 400614,(INDIA), TEL+91-22-275*****.®, Cell no- +919********* Nationality-Indian

PP no-Z-2324799,DOE-9th sept-

2022

Joining Time- within 2

weeks

Personal Health --Good

EXECUTIVE SUMMARY:

QUALIFICATION

S/N Qualification Institute Year

1 B.E. (Instrumentation) Poona University 1978

2 B.Sc. Utkal University 1972

CAREER SUMMARY

S/N

Company Position Period

1

M/S CEIL OPAL, Dahej (india) Sr. Manager (E/C&I)- Commissioning July 2016 to till date 1 M/s ABS-IV, Mumbai (India) Sr. Consultant (E&I)- commissioning Nov-2014 to June 2016 1 M/s Punj Lloyds, Malayasia

Lead Engr( E&I),Constrn&

Commissioning

Dt 1/11/2013-

dt30/9/2014

2

Essar Projects Pvt. Ltd, Singapore-JAC-

site

Advisor ( E& I)-Commissioning Dtd.1/5/2013-8th Oct 3

Quad Personnel –USA, seconded

toBinh Son Refinery, Vietnam

Sr Manager ( C& I)-Reliability &Maint

Dtd.1/5/2012- dt.

8/2/2013

4

PetrodiaEngr.Intl, Mumbai, seconded to

British Gas-India

Mgr ( C&I)-Offshore P/F Maintenance

Dt1st Aug-2011-

30/4/2012

5

Penspen Intl .Ltd. UK& Dar Al

Handsha(shairs&Parteners, JV

Sr.Engr (Instrumentation)-PMC with

KJO

Dt.30/06/2008-

30/6/2011

6 Oil & Natural Gas Commission, India

Cheif Engineer Insttn.LPG CSU-

PLANT/offshore-Engg Design, Maint.

Dt .Apr 98 to May

2008

7 Do Suptd. Engineer-Insttn Maintenance

Dt.Nov-79-April95 to

March 98

ABROAD ASSIGNMENTS

S/N Company Position Period

1 ONGC, Deputation to Petrobraz, Brazil

Commissioning Engineer for URUCU

SOUR Gas Processing Plant. Petro

Brass.

Jun ‘98 to Oct 98

2 ONGC, Deputation to CPECC, Kuwait Sr .DCS Engineer Nov ‘98 to Jul 99 3 ONGC, Deputation to ABS., Abu Dhabi

Instrument Engineer -(OFF SHORE-

Maint)

Dec 92 to Mar 93

TRAINING UNDERWENT

S/N Subject Venue Period

1 Course on Project Management IIM Calcutta 3 Weeks 2 Course on Productivity Do 1 Week

3 Course on Safety management Do 1 Week

4 Course on Maint. Management IMD Gurgaon India 1 Week 5 Course on Drilling Instrumentation Martin Decker, Singapore 3 Weeks Bijay Kumar Binakar – Sr.Instrument Engineer

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Key Experience: 30+ years of experience as an Instrument engineer, in oil and Gas industry, Refinery, CCPP (4x120MW)- STG, & 2x 38.8 MW GE- Fr-Vie Gas Turbines (SPEEDTRONIC C/S), 3 nos HRSG Boilers 60 Tons/hr,Off shore Plat Form& Onshore, LNG/LPG plant, GOSP environment right from FEED,EPC, Basic& Detailed Engineering, Construction, Mechanical completion, Pre commissioning, commissioning & startup activities, Managing Production Operations, Assets Management, and Technical services management as Lead Engr (E,C&I ). Familiar with International standards on Instrumentation such as ISA, API, NFPA, IEC (61511/61508),BS, AGA, NEMA .NEC, IEEE, Saudi Aramco Standards, SHELL, standards etc. M/s CEIL, India- (Dtd.1st.July,2016-till date)- Sr. Manager (E,C&I,T)- Construction & Commissioning)- As Owner‘s representative, assist EPC on site selection, Site establishment, Resource management (Manpower & Materials, Tools, Equipment, Consumables, Logistics etc). Identify the limits of SOW, review/approve (C&I,T) specifications/deliverables, resolve issues, Check AFC drawings& other C&I documents of the project, and assess the extent of commissioning work. Review/monitor pre commissioning test procedures, witness/inspect site testing, participate in construction/ pre-com reviews(Vendors, spares, Tools, Test equipment‘s, consumables) & risk assessment workshops, Manage site (E,C&I) portion of construction work as per company HSE policy. Monitor available resources & constraints in execution to meet project time schedule. Inspect & ensure all construction activities are mechanically completed (MC) before commissioning‘ Ensure all electrical works are safely completed, arrange JSA for PTW, issue permit passes,& supervise EPC (E&I) team/ personnel. Review completed work, carries out mandatory checks before start up tests. Review(E, C&I,Telcom) equipment test procedures, SIS system design, SRS & SIL verification, checking of cable diagram/schedule list, develop loop folder, cable schedule, Tag list, I/O list, Instrument Index, JB schedule, Instt. Datasheet, Trip & Alarm register, Loop sheets, C&E Matrix. Check point to point testing, Instrument Calibration, Loop testing, Function testing, C&E testing, Vendor package tests, PID walk downs, Instrument punch listing & reconciliation. Interact with Inter disciplines, HSSE, Package vendor‘s for resolving pending punch list items. Lead a team & undertake commissioning activities of CCGT plant/CCPP(4x120MwSTG),2x38.8 MW,GE,Fr-VIE GT‘s at Opal plant,( GT loop check, Cold & hot commissioning Master Trip string tests, Cascade test for Lube oil system, Control oil system, Lifting systems,IGV & VGV systems & auxiliaries, Over speed Trip, Fuel gas valve test & witness GT trial run, FSNL& Synchronizations. Interface with other disciplines for integration portion of job, Implement & test subsystems as per project commissioning test sheets, cable diagrams, Interconnection diagrams, check cable schedule data sheets, JB schedule Trip & Alarm register, I/O list, C&E matrix, method statements SOPs etc review OTP for C&I systems (FGS, ESD,ICSS, DCS, VESDA ), Witness point to point testing, Instrument calibration, commissioning & validation of Process automation & controls (PACO), & vendor packages with vendor coordination, review of TQ‘s, EQ‘s &SI‘s, Inter disciplinary checks, prepare schedule for sub-contractors, QA/QC support, develop commissioning work procedures/schedules, cost control & safety, effective man power utilization,define test equipment‘s, temporaries, tools & commissioning spares. Review commissioning execution plan, tracking commissioning activities through OPERCOMM,/ ICAPS S/W, site set up, selection of Construction team &supervision, Coordination,work execution, &commissioning activities for CCGT 2x38.8MW GE

–VIE machines & 4X120MW STGs, HRSG(60 T/Hr) boilers. Mechanical completion, pre commissioning. / commissioning & start up activities related E,C&I portion of project (LV& MV systems, MCC panels, DB‘s, Cabling/trays, lighting, Earthing& lightening protection, UPS, 2500 KWD G set, Power Transformers, PMS etc. Review HIPPs (Helium leak) test procedure, Witness leak test for complete system with N2(process piping/storage tanks& equipments), Stroke check for Control Valves, Pop up test for Safety valves, complete system loop test check from field to DCS, & PLCs. M/s ABSIV-India-Position- Sr. Consultant (E&I),Hookup & commissioning)-Nov2014 -10 june-2016-Deputed to BG- India for MB platform- Assist in Reviewing and auditing project specific plans and procedures in relation to pre- commissioning, commissioning, start-up and performance testing of facilities, plans, procedures, HSSE procedures to ensure the safety of personnel during pre-commissioning and Commissioning & On- the –job training (OJT) of client personnel. RESPONSIBILITIES-- Act as the main client interface for Commissioning of (E, I &C ) related activities of MB platform- British Gas _India- ie. Identify requirements of SOW against contract, management of Instrument subcontractor work performance in terms of quality, schedule & cost, ensure strict adherence HSE policy, provide daily surveillance checks, review schedules & plans for E,C&I systems commissioning, resolving interface issues, carryout a detailed assessment of commissioning work,review contractor procedures, method statements for compliance with project quality plan & project specification,, monitor target completion dates as per contract schedule, interpreting correctly the AFC drawings &other documents&maintain progress reports. Assist client in start up& commissioning of the platform for Instrumentation, Telecom,Telemetry & control systems. Participate in execution of multi discipline planning &Hook up engineering,compilation of all hook up documentation, setting of hookup job cards based on SOW( Procedures) for construction, installation & commissioning. Review EPC commissioning dossiers for systems/subsystems, Operational/commissioning procedures, assist verifying completeness of systems/equipment packages, identifying punch lists, vendor visit interface schedule, Monitor the Inspectors checks on witness, inspection &surveillance with EPC ITP‘s, witness FAT/SAT, static/de -energized tests, DCS & ICSS safety logic functionality checks, prepare integrated startup schedule. Ensure all quality check records are properly documented

&maintained,(receipt, storage, checking test & calibration reports)& available on timely basis, efficient use of vendor specialists through contractor support, & client witness as per completion, handover schedule Assist Failure analysis ( during commissioning) of Electrical systems, Instrumentation systems (ie.DCS, PLC, SCADA,SIS, F&G, ESD, PAGA, CCTV,IBMS,VESDA,RF& Microwave systems, Digital network protocols, process safety (SIL) . Bijay Kumar Binakar – Sr.Instrument Engineer

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M/s Punj Lloyds-Malaysia –( 1st Nov-2013 till 30th Sept. -2014)-SSGP project commissioning-( 512Km gas pipe line(56‘,48‘‘,36‘‘), 22 Block valve stations, 2 Gas compressor stations & 2 nos Metering stations, Aviation Fuel Terminals- ( Owner site Representative)- Review pre com, commissioning,& startup execution plan,& schedule the commissioning plan for early seamless startup.

Responsibilities-- Lead construction &Commissioning Engineer (E&I,T) –Plan, schedule, coordinate & direct the construction work & sub-contractor. Prepare construction plan to ensure the efficiency, quality, safety to meet project objectives in line with international codes/standards &practices, procedures & economic principles. Prepare cost estimation& execution of construction activities, supervision of construction engineers, forecasting requirements of construction resources, mechanical completion, pre -commissioning, commissioning & start up trial run activities, Coordination with construction team discipline engineers, Vendor site Reps, Review of commissioning procedure- SAT, & performance tests, Provide expertise to site team job execution of all Pipe line, Compressor & E&I commissioning work scope ie. Installation & commissioning of 3 nos of SOLAR ( TITAN-130) gas turbines Dresser Rand compressor stations(!5.2 MW), Electrical systems ie. testing of Reactors, power

&distribution transformers, HV/LV power reticulation, MCs, CB‘s, CT‘s,PT‘s, lighting arrestors, Earth pits, line switches, Protection, control & Relay panels, construction, commissioning supervision of Power plant, substation & associated auxiliaries, Generator control panels, MV?LV panels, GCT/VT/GCB‘s, HV/LV transformers. As site leader develop construction plans & strategies for reducing time for pre comm.& commissioning:- Supervise & coordinate construction activities, random surveillance checks of work practices of contractor (ie. safe working awareness, PPE‘s, permit procedures, adherence to company safety procedures. Routinely study, review & validate SOW against contract, check field works are a sper latest AFC drawings, quantities & specifications. Ensure proper controls of changes by issuing FI‘s for all changes, reviewing TQ‘s to ensure responses are practical, resolve interface issues, monitor progress to achieve target scheduled completion date.

Utilize weekly co-ordination meeting with other discipline heads to provide logical progress & ensure area handover documentation is available & relevant. Ensure the site engineer & design department to review the AFC, contractor‘s work procedure, qualifications, Method statements are in compliance with project specification/quality plan prior to start of the work. Ensure that contractors working at site have temporary facilities, equipment &hand tools etc meets the site requirement needs. Ensure all Quality control checks & tests are documented, records are maintained & available on demand. M/s Essar Projects- Singapore –Since May -2013 till OCT-2013- Advisor ( E&I)- JAC Petrochem & Oil Terminal Construction & Commissioning—

Responsible for Commissioning of Yokogawa Centum-VP DCS, Allen Bradly PLC‘s, Electrical systems( ie. Transformers

(GIS),SWGR( 13.8KV/6.6 KV/..4.15KV,) &Jetty loading systems. The major part of was to construct 18 nos of Crude oil & product tanks( 5000M3-50000m3 capacity) for Cr & 4 nos of LPG spheres ( 5000M3 capacity) with associated instrumentation, F&G system with Radar type TGS (Emmerson-SAAB) control systems . Assist E & I team for review of system specification /configuration( DCS,PLCs, ESD, Loading arms of jetty, CMS, F&G,TGS, Analyzers,),Alarm trends &HMI graphics, I/O index/list, datasheets, logic drawings, loop schematics, cable tray/cable/ drum schedule, wiring details, earthing, Instrument BOM &Hook up MTO, sizing calculations for PSV,CV& orifice, partial stroke check of ESD valves, Nuzzle sizing for Flow Instruments, MR/PR,TQ,TBA& vendor drawing review Assist (E&I) commissioning teams for execution& timely commissioning ie. Mechanical completion, PHASER,RFSU audits, System acceptance, SIMOPS & hand over. preparation of FAT review & monitoring FATs punch list, verification of Mechanical completion & punch list database & documentation for monitoring & reporting progress/status & acceptance of MC/pre commissioned sub systems &sytems.review operational & commissioning procedures for ESD, F&G, CMS, HIPPS, control portable & test Instrument certification, Tools & consumables. Review system/subsystem classifications, process design

&operation philosophy, HAZOP/HAZID/SIL studies commissioning scope of work, TBE,FAT,SAT,PTW & witness performance tests, HOT/COLD Loop check, field/test bench calibration of instruments, tubing pressure tests, cable IR tests, grounding checks, packages conformity .

Sr. Manager (C&I)-Refinery Maint- BSR refinery-Vietnam-May 2012 till Feb-20013( Seconded by M/s QUAD Personnel, USA) Worked as Sr. Manager Maintenance (Electrical and Instrumentation), & responsible for complete ( shutdown/turn around coordinator,PM & BD)maintenance of refinery control systems. ie. Rotating Equipment. Pumps, Steam turbines- CCPP(4X220MW), Recycle/Wet Gas Compressors, etc SWGR, LT/HT motors, Auxiliaries, TGS. F& G systems, DCS -

(Honey well EPKS system, Plc‘s ( GE Fanuc &Simantic -7), SCADA, Telecom utilities and TGS in product tank farms The various Refinery units are CDU, VDU, RFCC.LTU, PRU, SWS, NHTU, Steam Turbines (4x120Mw) & other Utility systems .Responsible for complete start up & stabilizing the systems after shutdown of refinery. Assist & Support to System reliability team in analyzing control & instrumentation KPI data, carryout continuous improvement relating to reliability (Loop tuning), monitor C&I failure data & implement remedial measures, Plan & recommend for modification/.system upgrade/ replacement of obsolete ICSS . Reviews and makes recommendations on design, Controls systems specification for new facilities including inputs related to installation, commissioning, start-up, operations and maintenance. Reviews regularly equipment performance, work methods, startup processes, Maintenance &operating procedures for opportunities to increase reliability and efficiency of machinery and reduce maintenance costs. Enforces safety practices in maintenance & strictly follow the SOP‘s & work methods, compliance documentation in equipment PMs, compliance checks and safety system calibrations/Directs the preparation of & implementation of preventive, predictive, corrective, modification & major instrumentation maintenance schedules & plans for all Electrical/instruments in the refinery. Co-ordinates the development& modification of Instrumentation & systems, Prepares the instrument department budget,provides technical & financial justifications & control expenditure of approved budget, Ensure risks arising from use of instrumentation equipment are minimized in hazardous areas by maintaining adequate stock of spares for routine & critical work is undertaken without delay. Bijay Kumar Binakar – Sr.Instrument Engineer

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M/s PetrodiaEngr‘s Intl, Mumbai as Sr. Engineer-(commissioning) Dtd.1.8. 2011 till 30th April-2012- ( Seconded to BG- India)-

Worked as the Commissioning Lead and support Instrument group leader of platform on I& C completion decisions. Provide onsite leadership in ensuring safe execution of I & C systems completion & commissioning. Provide guidance & participate in activities concerning Mechanical completion, pre commissioning, & turnover of I & C systems & maintained zero injury culture during construction. Installation & Maintenance of Safety Instrumented systems (HIPPS,HIPS,SIS,SIF,ESD). M/ s Penspen Intl, UK. – Seconded to Saudi ARAMCO- AGOC for their KJO-operation- dtd June 2008 –July2011. Define project scope, determine best engineering solution, estimates cost, and provide detailed engineering design for plant additions and modifications. Coordinate engineering, design, and drafting work and write specifications for Instrument/equipment, evaluate vendor's bids and select equipment. Provide engineering consulting and design services to the plant. Associated in the FEED stage for review/approval of Instrument scope of work & EPC deliverables ie., PCS ( DCS, ESD,F&G),SCADA, CCTV,VMS,PAGA systems, Analyzer systems (H2s,Co2,O2,PH,Moisture,Density) and other related control systems,ensuring all the FEED inputs are implemented during detailed engineering stage. Estimation of budget requirement for all instrument related portion of the capital project to avoid last minute rush for fund allotment. Coordinate with other disciplines to resolve interface issues, design deliverables of contractor during detailed engineering & review design, selection of Instruments, Control systems, instrument databases and material requisitions. Expertise on Engineering & design & Instrument sizing &selection-hands on experience with latest softwares-Instrument tool kit, Smart plant

(Intools), Instrucal& Plant engg. Soft wares Intergraph (Smartplant), Bently design,). Conceptualize & prepare layouts-cable tray, cabling, Valve, cable sizing calculations, wiring diagrams, loop schematics, I/O list,Index,MTO‘s. Review all design deviation requests from EPC contractor and recommend suitable solutions in consultation with Owner/Client.. Review of Vendor documentation from instruments and packaged equipment suppliers. Participate (FAT) factory acceptance testing of controls and instrumentation on major packaged equipment, participate in technical review of HAZOPs, SIL, SIF,RCFA(Root cause & failure analysis) & alarm management & rationalization activities. Familiar with industrial networking & protocols like (Foundation fieldbus, HART, Modbus, TCP/IP) & their applications. Design review of Fire Water Network for Tank Farms, Bulk Plants, Refineries & petrochemical plants etc. including fire water pumps, Deluge systems, sprinkler systems(Wet Dry & pre action),Clean agent systems for Auxiliary .equipment room & Central control room, water spray system Storage tanks, Spheres, Transformers, etc.

ONGC,Chief Engineer- E&I (Project, Design s, Construction & commissioning support)- Offshore, Uran Oil Terminal & LPG plant (Nov 79 to May 2008) : Main Responsibilities- project management, Estimation,Tendering, BOQ, BEC,tender evaluation,& award of contrct, construction supervision, & Commissioning of E&I) related jobs atn LPG plant, GOSP, Co Generation Power plant 3X22MW GE Gas Turbines complete with Mechanical, Electrical & Instrumentation systems, ( Air inlet system, Compressor packages,IGV‘s, load gear box, Alternators, cooling water systems etc) with Speed Tronic control, BRUSH MAVR,GRSG Boilers,SOLAR –TITAN-130) Turbines, Process platforms,Pipelines & process Equipment‘s & Well control Systems. Coordinate with EPC engineers &client discipline Engineers in prioritizing & scheduling the construction activities in the platform/Fabrication yards for Jacket &-topside equipments (Gas turbines,N2 generator units, Cryogenic heat exchanger, Acid gas removal system, Refrigerant storage systems, Instrument Air compressor s, Propane compressors, Turbo expanders etc.) Maintenance of LPG/LNG plant instrumentation, Co. generation, CCPP, GE Frame-V (GasTurbine Controls,(Speed Tronic control systems, MAVR) BentlyNevda 3500- VMS systems, HRSG Boilers, Desalination plants, Electrical and Instrumentation equipments, SWGR, LT/HT motors, Auxiliaries, on process platforms, LPG/LNG plants, & Utility Equipment‘s,, Witnessing CONTRACTOR & VENDOR pre commissioning & commissioning execution at fabrication yard /shipyard, construction site. Sign off Pre-comm. & commissioning test.

Provide commissioning & technical support to PCS, LDS, RTU, PLC‘ s ESD system, HIPPS, Custody Transfer (Mass Flow Meters) Fiscal metering control systems(TGS), Field Instruments-Control valves, (Press/Flow/Temp)Transmitters, Analyzers, GC‘s ets.. Responsible for Analyzer & Custody Transfer Metering commissioning jobs&development of specific equipment reliability program (SERP) & preventive Maintenance plans to ensure correctness & accuracy of the analyzers & CMS. Participated in complex & Specialized Instrument repair, & PM schedules carried out by OEM ie. Turbine controls, Compressor controls etc.Review& approvals of OEM procedures, participation in risk assessment, HAZOP & SIL assessment & provide input to START –UP procedures.

work closely with operation team for Mechanical completion of newly built plants, carry out thorough checks on Instrumentation & control Systems for proper Installation, loop check & final commissioning, assisting operation team for commissioning & smooth startup of the Co Generation plant (3 GE frame V gas turbines,(22.3 MW each), with speed tronic control, MAVR, & HRSG BOILER. To provide operational and technical expertise to ensure that all instrumentation and control systems are operated and maintained in a safe and efficient manner consistent with specified performance standards.

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B K Binakar, Lead Engr. (C&I,T)-Construction & Commissioning

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