GAURAV DALAL (CLSSGB)

Kingsport TN T: 864-***-**** adpdgl@r.postjobfree.com linkedin.com/in/gauravdalalclemson INTRODUCTION

Mechanical/Industrial Engineer with experience in Manufacturing, Quality, Continuous Process Improvement (Green Belt), Operations, and Project Management. Deadline focused professional with concern for the success of employer and quality of services provided to our clients. At some instances, I may not have high experience, but my quick learning skills, passion to grow & ‘can do’ attitude will never disappoint you. EDUCATION

Master of Science (MS), Mechanical Engineering Clemson University – South Carolina GPA 3.78 2018-Dec 2020 Bachelor’s degree (BTech), Mechanical Engineering UIET MD University – India GPA 3.30 2014-May 2018 TECHNICAL COMPETENCE

• Manufacturing/Quality: Lean Six Sigma, Kaizen, COPQ, FMEA, DMAIC, RCA, 5S, SPC, DOE, DVP&R, SMED, KPI chart, Control chart, MS Visio

• Data analysis: SQL, Python, R, Microsoft Office (Excel, Word, PowerPoint, Access,), Minitab, JMP, Power BI, MS Dynamics NAV (ERP)

• Simulation and Computer skills: GD&T, AutoCAD, SolidWorks, Catia V5, Abaqus, Altair Hypermesh, Optistruct, Drafting, DFM, DFA PROFESSIONAL EXPERIENCE

Cha Technologies Group (HDK Industries): Process Engineer March 2021 – Present

• Interacting with employees at manufacturing floor, leading and training operators, working with suppliers, promoting 6S and Lean practices

• Identifying bottlenecks and opportunities for automation in the process, improving quality, efficiency, ergonomics, and safety in operations

• Planned and Scheduled daily production activities, assisted in Supply chain and logistics operations, and optimized inventory/warehouse

• Reduced input errors by 20% by digitizing data collection for better traceability, control, standardization, and optimum equipment settings

• Pioneered $42,165 project of replacing existing propane fork-trucks with electric trucks to ensure safety and better operational features

• Initiated and currently leading a sustainable, long term savings project ($145,541/year) by performing Cpk analysis, Gage R&R study, and synchronizing data between start and end of manufacturing process (Cards and Mahlo scanner), to better control raw material consumption

• Releasing ECR, ECOs, performing Gap analysis, making Risk Assessments, Root Cause Analysis (RCA), troubleshooting process and product problems or defects using 5-Whys, Fishbone, Pareto chart, brainstorming, 8D, Process Flow charts, PDCA, Visual boards, DOE, CAPA, SCARs Fitesa: Process Engineering Intern July2020 – Dec 2020

• Made CAD models for tools, fixture, and equipment parts to support production and reduce line breakdowns/mechanical failures by 16%

• Spearheaded Process development and Improvement Projects to save 87,000 lbs material/year by using lean tools, and eliminating waste

• Modified physical layout of the process and tracked flow of resources (time and motion studies) to reduce no-value added activities by 30%

• Implemented lean practices to resolve quality problem by 6%, performed PFMEA, identified opportunities for automation and cost savings

• Revised SOP, KPIs, Checklists and Audit sheets. Provided training to operators to reduce waste, change over time, and process variations

• Assisted in deployment of Continuous Improvement projects (CIP) to measurably improve plant’s productivity, cost savings, and yield

• Conducted line audits, created process procedures and other documents (ISO 9001). Provided justifications for capital project/CAPEX Cummins Inc: Product Engineer Co-Op Jan 2020 – July 2020

• Provided Engineering support for improving, testing and validation of current and new automotive filtration products into market

• Released 60+ ECR and ECOs in 6 months to reduce backlog by 23%, and ensured smooth transition of PLM from Matrix One to PTC Windchill

• Reduced cycle time of filters by 17% by optimizing production process. Assisted R&D in improving filter’s efficiency, reliability, and durability

• Gathered, analyzed, & interpreted data to resolve customer complaints, recognized trends for better decision making & success of business

• Coordinated and communicated with Operational/Maintenance teams to review and modify Engineering drawings and test specifications Denso International India Pvt. Ltd: Quality Assurance Intern July2016 - Aug2016

• Performed a Six Sigma project to reduce defects in production of ECM fans by 40% while reducing cycle time for manufacturing by 17%

• Assisted in the Inspection of ECM fans, motors, wipers, and spark plugs to ensure quality standards. Reduced customer complaints by 11%

• Calibrated measuring instruments. Also, applied Kaizen and Lean management tools to minimize scrap (material losses) and downtime

• Created Standard Work Instructions (SOP), Quality reports, and collaborated with Cross functional organization to ensure friendly workplace ACADEMIC PROJECT EXPERIENCE

Design, Analysis, and fabrication of electromechanical Soccer playing robot: Project Management Aug 2018 - Dec 2018

• Designed, developed, and conducted FEA for optimal design of 3D printed robot’s chassis with budget, size, safety, and time constraints

• Conducted Stakeholders Analysis, made fully functional prototype, and led the team towards successful project completion (best performer) Functionally designed, manufactured, and validated Ultra-light weight CFRP composite car door: R&D Aug 2018 – Dec 2019

• Worked on the Fast-paced project with Honda to achieve 42.5% weight reduction on the baseline door structure of 2015 Honda Acura MDX

• Designed the door frame, made BOM, Cost models, conducted stress, strain and thermal analysis, and optimized the composite structure

• Facilitated project teams meeting, ensured clear and effective communication, negotiated contracts with vendors and made cost analysis

• Automated the repetitive tasks using Python to produce more reliable and practical results for manufacturing of the composite door National Go-Kart Racing Championship: Project Management March 2016 - April 2017

• Project execution and supervision skills: Coordinated with 11 members in a team to develop Go-Kart, and participated in Go Karting event

• Gained hands-on experience in 2D drawings, 3D CAD, materials selection, procurement, capacity planning and CAE (Structural Analysis)

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