Clean Fuel Commissioning Engineer

P D Jeyaseelan

E-Mail:************@*****.*** ~ Mobile: 974-********

Professional Experience

About 14+ years of experience in Oil and Gas Industries including Maintenance, Project Engineering, FAT, Site installations, SAT Commissioning and post commissioning Activities.

Area Of Specialization

Control Systems: YOKOGAWA - DCS-Centum VP, ESD & FGS - Prosafe –RS, Emerson –DCS-Delta V,DeltaV - SIS ESD&FGS system.

Field Instrumentation: Yokogawa & Emerson Foundation Field bus (FF) - and HART Instrumentation and Rosemount.

Oct-2019 to Till Date :ICA Engineer – Instrument Commissioning Engineer-Hyundai Rotem- Qatar

Project Title:Al Dhakhira Sewage treatment plant, Qatar

Client: Public work authority- Qatar

EPC Contractor: Hyundai Rotem

job Description

Responsible for verifying completion of instrumentation related works for pre- commissioning and commissioning.

Responsible for managing an instrumentation team to deliver safe, optimal and environmentally sound pre-commissioning / commissioning and startup of a facility.

Responsible for executing instrumentation related works for pre-commissioning/commissioning of facility (Utility and Process) in accordance with client approved procedures.

Maintaining relationship and co-ordination with Client and vendors for all pre-commissioning/ commissioning activities.

Coordination with other discipline commissioning engineers, instrumentation team and Plant operators for smooth and scheduled completion of pre-commissioning/commissioning activities.

Ensuring that all instrumentation materials, spare parts and safety devices & equipment are in place prior to pre-commissioning and commissioning.

Fully experienced in equipment interlocks, cause & effects and logics

Aware of plant operations and sequence of operations (process and utilities).

Responsible for performing site acceptance test (SAT), functional tests, loop tests, cause and effect, interlock tests, etc.

Fully experienced in wide range of instrumentation systems and equipment in the plant such as SCADA system, F&G system, control valves, transmitters, analyzers, indicators, control systems, etc.

Fully experienced in fine tuning of instruments.

Responsible for preparing pre-commissioning/commissioning reports and obtaining approval from the Client.

Oct-2016 to Aug-2019:Sr Engineer – Instrumentation & Control Systems –NBTC,Kuwait

Project Title: Manifold Group Trunkline (MGT) System for GC-30,GC-31.

Client: Kuwait Oil Company (KOC).

EPC Contractor: Petrofac International Ltd(PIL)

Project Title: Clean Fuel Project (CFP)

Client: Kuwait National petroleum company(KNPC).

EPC Contractor: JGSK

Developing/ reviewing project schedules / plans, engineering designs / drawings and technical specifications as per clients’ requirements

Planning, scoping, estimation, tracking & implementation of project plans within preset budgets and deadlines and coordinating projects for the set up facilities

Accountable for resource planning for optimizing man & machine utilization and reducing wastes for enhancing productivity & profitability

Guide & Leads a team of Engineers, Supervisors (Electrical, Instrumentation, Telecom, etc) with in operational area to ensure the construction standards of assigned EPIC contracts are complied with.

Raising technical quires associated with the construction activities & as well as suggestions to overcome it

Handling overall activities pertaining to installation & commissioning of Instrument,Telecom,PLMS activities in the project

Direct involved in activities inside the wellheads including WHCP including hydraulic tubing’s, Fire detection systems Taking stringent quality measures including preparation / maintenance of necessary documents to ensure compliance with above standards & customer requirements

Review and approve the material documentation for various procured items for projects

To liaise with, other Discipline Client Rep, Contractor, Vendor and Third Party Quality Control agents to ensure all pre and post-delivery Tests and Inspections have been carried out.

Coordinating with the clients on a regular basis & providing redressed to all their queries, complaints & handling all client relation

July-2013 to Nov 2015: Commissioning Engineer– Instrumentation& Control Systems -Dopet, Qatar

Projects Handled:

1. EPIC for creation of additional slots manifolds at Fahail main and Khatiyahmaindegassing

Stations of Qatar Petroleum in Qatar.

2. EPIC for Automation Up-Grade for Oil Degassing Plants in Fahahil sector of Qatar Petroleum

In Qatar

3. EPIC for Upgradationof AC UPS unit in NGL-3 of Qatar Petroleum in Qatar - Mesaieed

Project Experience Includes Project Engineering, FAT, Site Installations, SAT, Commissioning and Post Commissioning Activities for the EMERSON DeltaV-DCS andDeltaV-SIS (Logic Solver) ESD and F&G system which includes the following:-

Study of existing systems and the requirement as in the scope

Detailed Design Engineering for the upgrade of control systems

Conducting PRE FAT / FAT along with End user/ Customer

Pre- Shutdown activities forward planning without affecting the schedule

Construction activities co-ordination plan with End user, Main Contractor and Sub- Contractor

Inspecting the construction activities in liase with the procedure and compliance with end user requirements

Getting clearance certificate after completion of construction at site outdoor and indoor ( control room) facilities

Liase with end user for the TSF arrangements to complete in a smooth manner based on the requirement

Existing system hardware replacement without affecting the running plant

Control room cabinet installation and replacement with different base frame

Carrying out construction activities internally with approved PTW with in the schedule

Co-ordinating with site engineers to complete task on time

Conducting SAT / Pre commissioning activities before shutdown

Shutdown plan schedule with organization chart as per the planned execution

Organizing team to continue smooth running of the shutdown activities as per the schedule

Successful completion plan of shutdown for a scheduled start-up of plant

Post shutdown plan to complete the shutdown punches

Testing and Commissioning and troubleshooting of Emerson DeltaVDCS,SIS and F&G system.

Upgrading Delta V system and integrate third party system.

Erection & commissioning of new DCS, PLC.

Calibration and Loop checks (Field side & system side)

Preparation of Engineering Data base from P&ID

P&ID verification with Scope of Works.

Design of Control room Marshaling Cabinets Based on Project Specification

Nest / Card Loading & IO assignment for system loading functionality.

Preparation Termination details, JB Interconnection conventional and System Cables schedule.

Preparation of Factory acceptance test procedure (FAT) & Site acceptance test

Procedure (SAT) .

Preparation of system and subsystem

Preparation of commissioning procedure, commissioning plan and commissioning dossier.

Preparation of commissioning check list.

Field Loop Checking for Process I/O tags includes (DCS,ESD&F&G).

Calibration of field Instruments such as Pressure and Level switches, Pressure

Transmitters, Temperature Transmitters, RTD / Thermocouple, Flow and LevelTransmitters and Control Valves.

Loop Checking (Pre-FAT, FAT and SAT) for ESD & F&G system.

Preparation of Field Cable Block Diagram, System Cable Schedule and JB-InterConnection Diagram(DCS,ESD &F&G).

Preparation of Cause and Effect Analysis of ESD and F&G systems.

Installation & Commissioning of HART Instruments, System Cabinet, Marshalling,UPS-Cabinets andBattery Banks based on the customer requirements.

Briefing daily startup meeting during Factory Acceptance Test

DEC‘2010 to July’ 2013: Project Engineer – Yokogawa Middle East Bahrain

Project: Automation Upgrade of Plants in Khatiya Sector., Qatar Petroleum - Dukhan

Preparation of Engineering Data base from P&ID

P&ID verification with Scope of Works.

Design of Control room Marshaling Cabinets Based on Project Specification

Preparation of Function Design Specification - FDS and Detailed Design Specification – DDS of Yokogawa Control System (DCS, ESD, F&G).

Nest / Card Loading & IO assignment for system loading functionality.

Preparation FF-Termination, JB Interconnection conventional and System Cable Schedule.

Preparation of Factory acceptance test procedure (FAT) & Site acceptance test procedure (SAT)

Field Loop Checking for Process I/O tags includes (DCS,ESD&F&G).

Calibration of field Instruments such as Pressure and Level switches, Pressure Transmitters, Temperature Transmitters, RTD / Thermocouple, Flow and Level Transmitters and Control Valves .

Installation of Prefab cable & Ethernet cable from System Cabinet and Marshalling Cabinet.(DCS,ESD & F&G)

Loop Checking (Pre-FAT, FAT and SAT) for ESD & F&G system.

Preparation of Field Cable Block Diagram, System Cable Schedule and JB-Inter Connection Diagram(DCS,ESD &F&G)

Preparation of Cause and Effect Analysis of ESD and F&G systems.

Installation & Commissioning of Foundation Field Bus (FF) and HART Instruments.

Installation & commissioning of System Cabinet, Marshalling, UPS-Cabinets and Battery Banks based on the customer requirements

Briefing daily startup meeting during Factory Acceptance Test.

Created an effective filing system to maintain the records for future reference.

Preparing the weekly & monthly report with respect to the FAT schedule..

SAT – for Yokogawa – DCS, ESD and F&G - Control Systems.

Commissioning DCS / ESD and F&G- Individual Loops.

ESD and F&G - Cause& Effect Testing as Pre-Commissioning Activity.

Minor Site Modifications in ESD-Logics and DCS-Graphics.

Jul ‘2006 to Nov’2010:Instrumentation Engineer @ A.SamsudeenEngineers.Kerala,India

Project: Maintenance of Instrumentation at Kochi Refineries

The works involved Regular Maintenance / Shutdown Maintenance / Emergency Call-outs and Project Activities of Erection / Installation / Commissioning of minor Projects

Regular / Preventive / Corrective Maintenance of Instrumentation Systems along with Refinery Maintenance team.

Worked with Field Instrumentations - Transmitters / Control Valves / SDV’s – BDV’s – of reputed manufacturers such as Yokogawa, Rosemount, ABB-Kent, Fischer, Masaneilan, - Etc.

Worked with various types of F&G-Detectors ( Flammable Gas, Toxic Gas, Flame Detector, Heat Detectors – etc) by reputed manufactures such as Dragger, Detronics, General Monitors.

Preventive Maintenance – Calibration of F&G-Detectors with Calibration Gas.

ESD systems – Preventive and Corrective maintenance:- Troubleshoot the field problems with SDV’s and Transmitters with reference to Cause and Effects and ESD-Logics.

Familiarized with the Instrumentation and Controls with Gas Turbines and Anti-surge Control Systems.

Worked with Bentley Nevada Vibration Measurement System, Probe / Proximitor installations and Troubleshooting.

Worked in coordination and liaison with Production and other departments for all maintenance activities for troubleshooting / fault findings of Instrumentation and Control Systems.

Co-ordination and Communication with vendor and Supervising installation of Field and Control Room Instruments

Preparation of Material requisitions, Evaluation of Vendors & Technical recommendation

Aug ‘2004 to Jun’2006: INSTRUMENTATION ENGINEER @ Frankin IME Techs Pvt.Ltd-Chennai,India

DUTIES & RESPONSIBILITIES

Witnessed Calibration of instrument like pressure, level, temperature, pressure switch, temperature switch control valves I/P converters, limit switch solenoid valves.

Witnessed Calibration of cable tray installation and conduit, Fabricated support of instrument devices and electrical equipments alignment of panel, marshalling box, mounting of instrument devices such as pressure, level, temperature transmitter, RTD and thermocouple pressure switch and temperature switch. Cable pulling from control room to J.B then from J.B to Field Instruments.

Supervise termination of instrument Cable in junction box, marshalling panel

Impulse line test pressure

Assist in plant commissioning works, loop checking, Interlock check, P & ID, ILD, and punch list works

Preparation of Loop folders

ACADEMIC DETAILS

B.E- Engineering in Electricals and Electronics (2004), Madras University, Chennai

Personal Data

Date of Birth

:

12-May-1980

Gender

:

Male

Nationality

:

Indian

Passport No

:

P7113650

Marital status

:

Married

Languages known

:

English, Tamil,Hindi

Place:

Date: (JEYASEELAN PD)

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