B.C Tool Maker

J.PRASANNA

No: *A, Rajammal nagar * st street,

Madambakkam

Chennai – 600126.

E-mail ID: ***********@*****.***

Contact no: 988-***-****

OBJECTIVE:

To exist and survive in competitive business world by utilization of optimum use of knowledge in the field of technical know how compatible with modern trends.

ORGANISATION : TAEYANG METAL INDIA PVT LTD (KOREAN MNC)

(MANUFACTURING AUTOMOTIVE FASTENERS)

DESIGNATION : Senior Manager –Production (From Dec’06 to April’21)

RESPONSIBILITIES :

Looking after of Production and leading a team of 3 Shift in charge & work force of 50 persons

Gap analysis for all KPI’s based on target Vs actual and improvement plan execution in all process.

Customer compliant reduction- rejection generation and flow out control by doing return part 5-why analysis and process verification.

Conducting safety audit and eliminate the unsafe actions/conditions through Risk assessment.

Leading CFT meeting and performance review with supporting function.

Implementation of 4M Process Change & Engineering change based on Customer needs and wants.

Internal audit -corrective and preventive actions implementation and effectiveness monitoring.

Defect prevention and control through RED BIN analysis.

To identify improvement projects/KAIZENS in shop floor and implementation.

Prepare & revalidation of FMEA/CONTROL PLAN.

Prepare and submit ISAR/Samples to customer for new Projects.

Others-Man management & Development:

Shop floor discipline monitoring

On job training and class room training for new operators.

Skill evaluation and multiskill development for existing operators.

Employee involvement improvement through Quality Circle activity and suggestion scheme participation.

Daily Tool box meeting and monthly communication meeting

Systems:

Compliance all customer systems like 5 star (HMIL), and SQI-9 &11(General Motors) systems.

Compliance Quality systems TS16949, ISO14001 & OHSAS18001

Project/task force team activity:

Leading cost reduction activity and PDCA project.

Leading 4 QUALITY CIRCLE teams for improving employee involvement.

Active member of Cross Functional Team for new product development and control plan and PFMEA development.

ACHIEVMENTS:

Undergone 4 months onsite assignment at Taeyang Metal Co. South Korea.

IT-EXPERIENCE : One to one experience in Implementation of Korea based ERP (EAGLE) for Production/Sales/Purchase Module

Team member in M/s Hyundai Motors i10 and i20 model Project.

Team member in installation of 3 & 4 Station Cold Forging machines, Rolling machines, Slotting &Pointing machines.

Improved flow in manufacturing line by introducing KANBAN system.

ORGANISATION : KARNATAKA CASTINGS - BANGALORE

DESIGNATION : INCHARGE - Production (From Oct’05 to Dec’06)

RESPONSIBILITIES :

In charge of PDC production and process planning.

To analyze in-house and customer end rejections take counter Measures through problem solving tools (PDCA)

To identify improvement projects and implementation.

To conduct Training for operators and to develop multi skills of operators.

ACHIEVMENTS:

Reduced rejections from 10% to 5% through PDCA.

Improved Productivity by implementing SMED die change method

Improved flow in manufacturing line by introducing KANBAN system.

ORGANISATION :PADMA METALS, Chennai

DESIGNATION : Supervisor - Production (JAN 2004 to OCT 2005)

RESPONSIBILITIES :

To analyze rejection rate and monitor output.

Quality circle Facilitator, To ensure ISO 9001/14001 & Quality systems in shop floor.

ORGANISATION: DIETECH INDIA, Chennai

DESIGNATION : Tool maker (FEB 2001 to DEC 2003)

RESPONSIBILITIES :

PDC Dies Maintenance.

Process follow up.

Planning for machine utilization for sparking grinding activities.

Assembling of new dies.

ORGANISATION: SUNDARAM CLAYTON LTD, Chennai

DESIGNATION : Apprenticeship – PDC UNIT (DEC 1998 to DEC 1999)

RESPONSIBILITIES :

PDC Dies Maintenance.

Process follow up.

Planning for machine utilization for sparking grinding activities.

Assembling of new dies.

KEY SKILLS: 1. Ability to Implement, Coordinate & Promote TPM activities.

2. Knowledge of CAD software

EDUCATION:

Technical : Diploma in Mechanical Engineering

Srinivasa Polytechnic,Tamilnadu

Directorate of Technical Education

Percentage - 73%, 1995-1998

Graduation : Bachelor of Computer application(B.C.A)

Institute of Correspondance Education

University of Madras.,Tamilnadu

Percentage – 59%, 2005

Post Graduation : M.B.A (Project Management)

Alagappa University, Tamilnadu

LANGUAGES KNOWN: English and Tamil

DECLARATION

I hereby declare that the above detail given is true to my best of my knowledge.

J PRASANNA

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