Mechanical Engineer Lincoln Electric

M. SENTHIL KUMAR,

Mechanical Engineer (Welding & Fabrication)

Email :********@*****.***.**

LinkedIn: manickam-senthilkumae-82bb4483

Phone: +91-962******* India, (WhatsApp)

+966-********* Saudi Arabia

CAREER OBJECTIVE:

Seeking a responsible career position to utilize, enhance and contribute my expertise. I have more than 17 year experience in Mechanical Fabrication and welding (piping, structure), I can able to do Pipe fabrication and welding all type of welding process and well knowledge for various type of materials, Piping/welding Codes, standards and symbols, new technologies and knowledge reading P&I Drawing, WPS, WQT, Project related documents and good leadership, estimation, cost control, inventory management, safety procedures, lifting procedure, Quality, an experience contact training for fitter & welder to believe in myself and work hard in whatever I am put to grow personally and professionally with the organization.

PERSONAL DETAILS:

Date of Birth : 14.03.1982

Sex : Male

Nationality : Indian

Marital Status : Married

Languages Known : English, Tamil and Malayalam w

PASSPORT DETAILS:

Passport No : V1890975

Passport issue date : 30-09-2021

Passport Expiry Date : 29-09-2031

Place of Issue : Saudi Arabia

EDUCATIONAL DETAILS:

Diploma in Engineering (Mechanical)

MDIS (Management Development institute in Singapore)

Diploma specialized Electrical and Electronic Engineering,

GSTM (Global School of Technology & Management Singapore)

Diploma in computer application

Aruna institute of technology in India

AUTOCAD -- CAD Center 2010, Chennai, Tamilnadu,

Higher Secondary Education,

NSMVPS Higher Secondary School Devakottai, Tamil Nadu, India,

PROFESSIONAL QUALIFICATION

CSWIP Visual Welding Inspector, 28 Jan to 1st Feb 2008

TWI Training center at Malaysia (visual inspector)

AWS Visual welding inspector 2012

CUTECH Training Centre, Singapore

Risk Management Course (biz safe level 2) 19 may to 02june2011

NTUC Learning Hub in Singapore,

Shipyard supervisor safety Course, 9Sep 2008 to 14 Oct 2008

NTUC Learning Hub in Singapore

Lifting Supervisor Safety Course, 09 Dec 2008 to 23 Dec 2008

OSH Technologies Pet Ltd, Singapore

Signal Man Course, 29 June 2011 to 29 June 2011

NTUC Learning Hub in Singapore,

Metal Safety Handling course 2013

CONCORD Training Centre Singapore,

Lincoln Electric USA 2013

Welding Technique, Welding Machine Maintenance &Basic troubleshooting course,

(K S Distribution pte ltd at Singapore)

PROFESSIONAL EXPERIENCE:

Company TAFCO (Subsidiary of Arabian Fal Company), Saudi Arabia

Position Held Mechanical Engineer, (Welding & Fabrication)

Project Aramco Projects

Duration 2019 March to Still

Contact parson: +966-********* (Mr. Maher)

Company Offshore Construction Services Pte Ltd, Singapore

Position Held Supervisor (Welding & Fabrication)

Project Greater Enfield EPC / TechnipFMC

Duration 2018 may to 2018 Nov

Contact parson: +65 91050231 (Mr. Chandran Hr. manager / Yard manager)

Company: Wilson Marine & Offshore Engineering Pte Ltd, Singapore,

Position: Mechanical Engineer (welding & Structure)

Client: Catcher, BW

Duration: Mar 2016 to Apr 2018

Contact parson: +65 94365391 (Mr. William, director technical)

JOB RESPONSIBILITIES:

Management skill:

I have good experience in Planning, Organizing, Leading, Controlling, documentation, procedures, cost control, inventory management, production improvement, people management, appraisal, timekeeping, safety and housekeeping,

Documentation & Safety Procedure:

Risk assessment procedure, supporting ISO, project schedule procedure, worker’s appraisal, inventory management, material consume traceability record, safe work procedure, safe lifting operation procedure, workshop maintenance procedure, daily checklist for workshop equipment, incident and accident report preparation, Toolbox meeting record, housekeeping procedure,

Piping/Structure:

Responsible of plan, organize, execution of piping fabrication and erection works such as construction, marine, oil & gas field related steam line, vent line, fuel oil system, water line system, fire sprinkler system, tubing system, hydraulic line, offshore piping systems, P&ID drawing interpret knowledge, API 1104, ASME B31.3, ANSI, ASTM, and all type of material have a good knowledge. All type of Structure sheet metals like a platform, module, machinery foundation has good knowledge and Structure drawing interpret knowledge,

Welding:

All type of welding process, choosing electrode related material, electrode classification, AWS standards, and CWIP standards, ASME Section VIII and IX, ASME B31.1, 31.3, welding inspection standard API 1104, steel repair standard AWS D1.1, conduct training for all process, welding position and materials, knowledge for PQR, WQT, WOT, WPS, Welding symbols and designs, NDT (RT, UT, PT, MPT) and test plane,

Electrical:

Basic electrical troubleshooting and maintenance at welding machines and cutting machines, robotic machines knowledge log out and tag out system, electrical equipment installation and commissioning locally and overseas.

Lifting:

I have good knowledge of heavy mechanical equipment lifting and rigging / signaling,

Housekeeping: Day by day monitoring and maintaining good housekeeping.

Company: Dril- Quip Asia Pacific Pte Ltd, Singapore

Position: Weld line LEAD (Welding & Fabrication)

Duration: 2014 to 2015

Clients: Shell, ExxonMobil, Chevron, Sumitomo, total,

Contact parson: +65 64947595 (Miss. ZIV LOH, HR Officer)

JOB RESPONSIBILITIES:

Supervisory level in Documentation:

Supervise the workshop/plant to run the fabrication &welding work according to the Dril-Quip procedure, and customer requirement,

Arrange the safety meeting, Quality meeting and Production meeting every week,

If require every project,

Documentation control and maintain like internal safety records, inspection records, inventory records,

Review the employee’s appraisal for every year, and arrange employees training, external courses and internal courses,

Mainly Cost control use log book to monitor material and consumables wastage,

Maintain the stock consumable and inventory list,

Production usage recommend for new machines and new equipment’s,

Prepare for accident report and incident report, near -mis reports and arrange for preventive action plan, encourage employees to get feedback for safety issue, production issues and quality issues,

Day by day conduct Toolbox meeting and Housekeeping importance,

Supervisory level at workshop:

Verify the DRAWING (structure, piping), WPS, MATERIAL, WELDING PROCESS, CONSUMABLES,

Review the drawing, welding symbol and dimensions explain to fabricators/welders,

Monitoring the welding work according to the WPS and maintain correct Pre-heat temperature, use correct welding technique and correct process,

Visual welding inspection on site and workshop,

Monitoring welding consumables to maintain temperature, humidity,

After completion the welding request for PWHT (post weld heat treatment)

Arrange NDT process, and welding inspection at customer requirement,

NCR (Non confirmation record), find the welding defects and advice the welder to rectify the defects, filing NCR records

Arrange WQT (welder qualification test) and PQR for new projects,

Improve for welding quality, technique and advice new technology,

Robotic cutting application (Oxy-Acetylene and plasma), Heating process like

(Induction, rapid heat)

Contact training for SAW, MIG, TIG, Inner Shield, SMAW, Robotic System, Install Welding Application, Risers, Laser Cladding, conduct welding machines operating function and safe usage as per manufacturer instruction, WPS verification and explanation to welders and train to safe work for welding,

Filing document for welder qualification certificate and WPS,

Conduct safety meeting and implement new safe work act (work with in-house safety)

Conduct safe lifting operation with in house lifting supervisor.

Housekeeping management,

Company: SSH CORPORATION LTD,

(A subsidiary of KS DISTRIBUTION PTE LTD, Singapore)

(Authorized distributor LINCOLN ELECTRIC USA)

Position Held: Assist Welding Engineer (Welding & Electrical)

Duration: 2010 to 2014

Contact parson: +65 9815 3578 (Mr. Willie, GM Sales/Tech dept.)

JOB RESPONSIBILITIES:

Lincoln Electric (welding machines and cutting machines):

Welding machines, Electrical Power tool, Mechanized machine, Computerized machines, install software, Demonstration to customer site and our Showroom Contact Training Through application and welding Technique, Welding Procedure and WQT, PQR, WOT, and basic Troubleshooting of welding machines & Electrical power tools,

Mechanical Equipment Installation:

Welding machine, CNC Cutting machine, column & boom, Installation, erection &

Commissioning, Pipe fabrication, tubing bending and bracing, lifting heavy items

And good signaling skills,

Inspection:

New machines, spare parts and consumables do pre-delivery inspection according to

The pig ticket and joint inspection to customer site with owners,

Documentation:

Supporting of Warranty claim and Safety documentation prepare Risk Assessment

Procedure for workshop and customer site, PDI records, Inventory records,

Calibration report preparation, Showroom in and out Records filing, and maintain

The records and updated to manager,

Welding specialized:

STT process, Inner shield, SMAW, FCAW, GTAW, GMAW, SAW, STT, MIG/MAG, INNER SHIELD, ROPOTIC, AUTO MACHANICED and COMPUTERICED all the process has good skills and application installation,

Bug-o system:

Mechanized & Auto welding machine strait line and tubular, Welding Training

Through application and welding technique,

Rapid Heat System 35

Heating System Contact Demonstration & Training through application,

Tri-Tool pipe beveling machine:

Pipe and plate cutting system Demonstration and conduct training for customer site & our showroom.

Company: SEMBAWANG SHIPYARD, SINGAPORE

Position: Welder / Fitter & Supervisors (Welding & Fabrication)

Duration: 2004 to 2009

Project Done: BW Enterprises FPSO, AOKA MIZU FPSO

ABAN ABRAHAM FPSO, CONOCO PHILLIPS - BOHAI FPSO

JOB RESPONSIBILITIES:

The planning of man-hours, resources and organize the preparation of the Technical Document Register (TDR).

Responsible for the execution of assigned work, in accordance with applicable standards and procedures, and within the man-hour budgets/schedule targets.

P&ID requirements, safety and integrity requirements, operation & maintenance requirements, good engineering practices and client’s comments / requirements.

Arrange the requirement materials, tools, quality procedure, safety procedure,

Monitoring project day by day report to project manager/lead project engineer,

Perform, coordinate & review piping & structure material take offs (MTO) activities and provide necessary details for further procurement activities.

Preparation of piping material specification and piping class and standards as per project requirement.

Weekly progress reporting in in-house developed reporting, Training of departmental personnel. As built drawings and documentation based on site mark up,

Quality team with arrange meeting for improve the project quality, and safety team with safe work procedure implement, Arrange project housekeeping team,

SKILL KNOWLEDGE

Good management project, managing people, job planning, project schedule arrangement, worker’s appraisal, strong commanding and leadership,

Cost control, inventory management, computer skill, documentation preparation,

Computer literature skills, Microsoft office, world, excel and power point,

Welding machines Demonstration & contact Training Through application and welding Technique, Welding Process and procedures,

NDT ASNT LEVEL 2,

Lincoln Electric (welding machines, cutting machines, robotic, laser cladding machine and all computerized machines)

Welding hands on SMAW, FCAW, GTAW, GMAW, SAW, STT, MIG/MAG, INNER SHIELD, ROPOTIC, AUTO MACHANICED and COMPUTERICED all the process has good skills and application installation,

Good Pipe fabrication & structural knowledge, tubing bending and bracing and good interpreter P&ID and STRUCTURAL Drawing Knowledge

Lifting heavy items, good signaling, rigging, Shipyard safety rules and regulation systems,

DECLARATION:

I declare that the above information is true and correct to the best of my knowledge and belief.

Place: Singapore

Date: Your Sincerely M SENTHILKUMAR

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