Saudi Aramco Inspection Engineer
Resume:
MOTHISH S S
Mobile : +91-936*******, +91-994*******(Whatsapp)
Email : *********@*****.***
*/*** ******* ******, ********* Malai (South),
Trichy – 620022, Tamilnadu, India
OBJECTIVE
B.E. (Mechanical Engineering) with 10 years of experience in Mechanical Inspection Field. I am now seeking a challenging and rewarding career based on Mechanical & QA-QC Engineer position within Oil and Gas, construction, Manufacturing Industry where personal ability, experience and commitment to professionalism would be of value.
PROFESSIONAL SYNOPSIS
Name of Engineer
: MOTHISH S S
Education
: B.E in Mechanical Engineering -2012
Professional Qualification
: ASNT - Level II in MT, PT, RT & UT a
CSWIP 3.1 Welding inspector, ID. No. 384253
Experience
: 10 Years
Presently Working As a INSPECTION ENGINEER In TUV-SUD
Name of the Organization: L&T Hydrocarbon Engineering Limited, HRRL Project Rajasthan.
Designation : Inspection Engineer
Duration : From: November 2021 To: Till date
Inspection Activity’s:
Inspection of items on behalf of EIL(Engineers India Limited) at Fabrication Shop HRRL Refinery PFCCU / DFCU Projects
Identifying the availability of raw materials for production.
Raw material identification & review of raw material Test certificate as per standard requirement
Review of QAP/ITP/procedures, calibration certificate.
Inspection of welding with various NDT Techniques such as RT, UT, DPT & MPT and Refer AWS D1.1 for structural welding.
Inspection of Surface preparation (sand Blasting, shot Blasting) with comparator & IS code as per requirement & final paint test by verification of DFT, Holiday Test and Hardness test
Testing witness like Mechanical test (Tensile, Hardness, Bend, Impact etc.) Chemical test, IGC test, etc. as per technical specification & standards.
Review and establish the WPS, PQR, WQT, and EQT as per ASME Section.
Familiar with the welding process SMAW, GTAW, SAW.GMAW and FCAW
Inspection of Spool Fittings at LTHE Fabrication shop as per ASTM Standard.
Inspection of plates like visually, dimensionally, plate testing etc. as per various ASTM & API standard.
Stage wise inspection of Pipe fittings, columns and Spool as per requirement of ASME SEC.VIII standard
Activity like material identification, Pipe joint fit-up,weld edge DP test, Bevel DP test, Visual inspection, NDT, dimension, visual, painting, stamping etc.
Stage & final Inspection of Pipes and structural as per ASTM standard at LTHE PFCCU/DFCU shop (Activity like IMIR, Physical testing, NDT, Dimension, Visual, Marking etc)
Previous Assignment:
Name of the Organization : M/s Intertek India PVT LTD,
M/s DNV-GL Inspection Services,
M/s Pyramid Facility Management Services
Designation : Senior Inspection Engineer
Duration : From November 2020 To: October 2021
Key Responsibilities:
Review of type test certificates, Routine test certificates, technical documents, Raw material test certificates Etc.
To ensure the approved Quality Assurance Plan (QAP) & Guaranteed Technical Parameters (GTP) in line with the Project requirements.
To ensure the Document Approval (like GA Drawing, Data sheet, QAP etc.) before the final inspection.
Issuing the Inspection report after Completion of inspection with inspection observations.
Review of the Vendor Compliance Report for the inspection observation Points.
Inspection Activity’s:
Material Receiving inspection of all Pipes and fittings, valves, in compliance with material list, test reports and correct material specification.
Monitoring welding consumables control, welder’s qualification and welding activities at fabrication shop and field as per Saudi Aramco engineering standards which includes ASME SEC-IX, ASME B-31.3.
Inspecting the fit-up and weld visual, Process stage wise inspection. E.g., Weld preparation, fit-up, dimensional checkup, cross verification of electrode oven, welder identification, preheating, post-weld heat treatment.
Review of NDE Procedures & Interpretation of cast discontinuities by various NDT methods like RT, UT, MPT & Visual Examinations as per requirements
Maintaining documentation like calibration register and equipment calibration certificates of measuring equipment.
Performing Welding Inspections Before Welding, during Welding and after Welding.
Monitoring and supervising the manufacturing activities, Inspection and/or testing of materials according to the drawing and Client requirements.
Witnessing hydro test for piping components and pressure vessels tanks.
Ensure the quality and finishing of the product and measure the dimension of the product.
Witness on-site and off-site material and installations tests for compliance with project specification. Ensuring the welding parameters during welding surveillance.
Inspection of raw material marking stage, to reduce material wastes, and to take care of the process allowances.
Coordination with the field subcontractors for the preparation and approval of WPS.
To inspect all the welding and associated actions following the approved Welding Procedure Specification and drawings.
Preparation of weekly status of repair percentage and penalty joints of each welder and the percentage of balance to be performed for NDT.
Monitor all aspects of quality control, during construction to ensure adherence to client’s technical requirements and applicable codes.
Release of completed Pipeline and loops for hydro and pneumatic test after checking the required completion.
Inspection of PWHT and reviewing Heat Treatment Charts. Witness the hardness test and verify the reports.
Coordinating with Client in Stage wise inspection As per approved ITP.
Name of the Organization: SEPCO Electric Power Construction Corporation, Saudi Arabia.
Client : Saudi Aramco
Designation : Welding QC Inspector & Welding Engineer
Duration : From: June-2017 To: August-2020
Inspection Activity’s:
Fabrication and erection of Piping and steel structure.
Refer Drawings, Fabrication drawings, Erection drawings for further work.
Monitor and control the material ordered & adequate resources available for execution of work in accordance to plan schedule.
Maintain in a well-developed data base, weekly selection of work item from the supervision and communicate these activities with the construction contractors and construction supervision.
Site preparation for structure erection by proper scaffolding, safety net fixing, area development for safe crane access.
Receipt of fabricated material check off with respect to drawing and field material list. Proper stacking, binning of the materials.
Preparation of Daily progress report.
Checking out the fit up as per fabrication drawing.
Prepare detailed work list and material take off and input these data into a planning work sheet to record work front areas.
Identification of lay down area at site to avoid clash with other activities.
Preparation of weekly and monthly progress report.
Planning of erection method based on layout of Piping and structure on GA drawing.
Coordinate erection work with rigging foreman and another workman.
Check alignment and complete bolting, torque, welding etc.
Ensuring production as per Erection sequence.
Reviewing piping isometrics and structural drawing and details. Check all weld joints, structural members, Piping Spools, profile, and locations.
Familiar with Piping and structural Drawings such as Isometric, P&ID and GAD and structural Drawings
Responsible for the preparation of proper schedule for the scope of work given.
Implement and execute the work in the proper planned schedule.
Materials (pipe, all of fittings ASME standard as per PMS) issued and fabrication to the side.
Good knowledge on major codes and standards (ASME & IS) related to welding, piping & NDT inspection.
Piping spool fabrication and spool management preparation to stage wise progress and Daily progress Report.
Reviewing shop drawings and ensuring that the information is communicated to construction engineer.
Preparation of Non availability of material list for line completion and Material Control at site.
Pre-welding and weld joint fit up inspection, In-process weld inspection.
Visual inspection before, during after welding.
Assist in the preparation of punch list for pipes and piping.
Monitored contractor mechanical activities like fabrication, welding, inspection, and review of WPS/PQR record.
Reviewing the weekly and monthly job progress report with the contractor.
Prepare & maintain day to day documents, “AS BUILT” drawings and keep records for future reference.
Develop new methods to recommend improvements to all activities of piping section.
Supervise and inspect the installation of mechanical systems.
Measurement & billing to excavation of piping and submit to the client.
Observe, monitor, and witness the installation of pipes and piping.
Name of the Organization: BHEL,Trichy (vincotte International India Assessment pvt ltd)
Client : NTPC
Designation : Inspection Engineer
Duration : From: July-2015 To: March-2017
Key Responsibilities:
Inspection of, structural items Inspection includes Material Identification reviewing/witness of various Items.
Witnessing of Destructive Testing (Tensile, Bend, Impact, Flattening etc.),
Witnessing of Non-Destructive Testing (DP & RT) result and maintaining records as per ASME Sec-V & II-A
Inspection all activities for pipe, tubes etc.
Handled QA which includes establish, document, implement, monitor quality procedures.
Drawing implementation for fabrication.
Raw material Inspection and Verify Raw Material & Review MTC.
Inspection of steel coils for pipes as per QAP.
Good quality of production according to AWS/ IS Code.
Observation of welding test (NDT test, such as- RT, UT & DPT).
All working to be taken with safety, etc.
Review contract specification & drawings for compliance with contract requirements.
Preparation of project specific quality plan, inspection & test procedures & method statements.
Ensure all materials delivered to site are inspected & conform to specified requirements.
Name of the Organization: Globe tech Anti Corrosion Pipe Coating Company, Saudi Arabia
Designatio : Welding Engineer
Duration : From: Sept-2014 To: June-2015
Key Responsibilities:
Managed a team size of 10+ members.
Interpreting and evaluating of NDT Results, witnessing Hydro test, Pneumatic test and Post-test Re- instatement.
Preparation, issuing and closeout of Discrepancy, Non-Conformation report as required. Monitor the performance of Contractors. Stage wise & Final Inspection of Piping, Pipeline
Prepare inspection request before accepting the construction piping/welding work, pressure testing and releasing of the fabricated pipeline to prepare certification for completed items.
Witnessing the Hardness test, PMI
Witnessing the RT, UT, MT, PT Carried out by approved Agencies according to code requirements. Prepare & identifying material receiving inspection, pipeline, fitting, valves, proper size and schedule of pipe, rating of flanges, proper flange face and fittings.
Inspecting & witnessing for orifice flange flush grinding inside the root to measure the flow & post-weld heat treatment (PWHT) of welding joints, PMI (Positive Material Identification) for reinforced pad test, & orientation and flush orifice flanges.
Making sure the Pipe spools are properly covered with the end caps and safely transported to the site without any damages.
Name of the Organization: BHEL,Trichy (vincotte International India Assessment pvt ltd)
Client : NTPC
Designation : Inspection Engineer
Duration : From: April-2013 To: Aug-2014
Key Responsibilities:
Inspection of, structural items Inspection includes Material Identification reviewing/witness of various Items.
Witnessing of Destructive Testing (Tensile, Bend, Impact, Flattening etc.),
Witnessing of Non-Destructive Testing (DP & RT) result and maintaining records as per ASME Sec-V & II-A
Inspection all activities for pipe, tubes etc.
Handled QA which includes establish, document, implement, monitor quality procedures.
Drawing implementation for fabrication.
Raw material Inspection and Verify Raw Material & Review MTC.
Inspection of steel coils for pipes as per QAP.
Good quality of production according to AWS/ IS Code.
Observation of welding test (NDT test, such as- RT, UT & DPT).
All working to be taken with safety, etc.
Review contract specification & drawings for compliance with contract requirements.
Preparation of project specific quality plan, inspection & test procedures & method statements.
Ensure all materials delivered to site are inspected & conform to specified requirements
Name of the Organization: Barakath Engineering Industries (P)ltd, Trichy
Client : Suzlon
Designation : QC Engineer
Duration : From: May-2012 To: March-2013
Key Responsibilities:
Preparation, Review of NDE procedure and interpretation of weld discontinuities by various NDT methods like RT, UT, DPT, MT and PWHT as per code requirement
To check properly every stage of inspection based on as per customer drawings. (Inward, Fit-up, Dimension, Welding, Visual, and Dispatch).
Supervised material fabrication entailing dimensional & quality checking activities; performed an inspection at various stages of fabrication as per approved inspection & test plan.
Verified punch item before the hydro test; witnessed hydro test for an installed line; checked reinstatement checklist after hydro test; handover the test pack to the client.
Monitor safety measures and safety practices to ensure accident-free working to improve safety and productivity.
Verification of welding.
Coordination with Client inspector for daily welding activities and stage inspection
PWHT chart review.
Witness of hydro test
Inspection of incoming fabricated material &equipment.
Visual inspection after welding for welding processes like SMAW, GTAW, FCAW & SAW.
Final inspections as per client approved drawing and maintaining Records.
Coordination with client for making regular inspection.
SKILL & KNOWLEDGE
Experience of Inspection and Testing of various Mechanical & Welding Activities
Knowledge and experience in inspection of Shaft & End ring, control valve system, NDT Activites and PWHT charts
SOFTWARE PROFICIENCY
OPERATING SYSTEMS : Windows 2010, Vista and windows xp.
LANGUAGES : Basics of C,
PACKAGES : Microsoft Office.
SCHOLASTICS
Qualification
Institution
Board/university of study
Year of passing
Percentage %
BE/MECH
Ponnaiyah Ramajayam College of Engineering And Technology, Vallam, Tamilnadu
Anna University
2012
72
HSE
BHEL Matriculation Higher Secondary School, Trichy
State Board
2008
70
SSLC
BHEL Matriculation Higher Secondary School, Trichy
Matriculation
2006
68
PERSONAL DOSSIER
Name : Mr. Mothish S S
Date of Birth : 01-03-1991
Gender : Male
Father’s Name : Mr. K. Sundararajan
Mother Tongue : Tamil.
Languages Known : English, Tamil & Kannada.
Nationality : Indian.
Passport No : J9850189 Validity date: 24.09.2022
Pan card No : CYDPM0823L
Address of correspondence : #8/217 Navalar Street,
Thuvakudi Malai (South),
Trichy-620022
DECLARATION
I hereby declare that all the details mentioned above are correct to the best of my knowledge and nothing has been concealed or distorted.
Place: Bangalore Yours Sincerely,
Date:
(MOTHISH S S)
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