Metallurgical Engineer Trainee

PRADEEP UNIYAL

E-Mail: *******.********@*****.*** or *.********@*****.***

Phone: +91-958*******// 783-***-****

Result-oriented professional with experience in Metallurgical, Quality Assurance / System, Painting,Plating & Printing Operations inclusive of Production, Process Enhancement, Internal Control, SQA, System Implementation, New Product Devel-opment and Quality Assurance / Control; targeting assignments in Automobile/ Heavy Machinery / Steel & Iron /Printing sector .

PROFILE SUMMARY

A competent professional with over 12 years (including 1.5 year of experience as entrepreneur) of experience in:

~ Heat Treatment ~ Metallurgical Operations ~ Metallurgical lab

~ Quality Assurance & system ~ Materials Testing & Analysis ~ Project Management

~ Resource planning ~ Cost Optimization ~ New product development

·Expertise in conceptualizing profitable metallurgical operations including procurement, quality & industrial relations

·Possess comprehensive knowledge of ISO,9001:2015, TS & IATF, EMS 14001:2015,OH&S 45001, QMS, TPM,TQM,, Six sigma, PPAP,FMEA, SPC, 7 QC TOOLS, Kaizen &5’S

·Having an experience in various Heat Treatment processes such as Forging,, Case Carburizing, Carbonitriding Induction Hardening- Through Hardening, Gas & Liquid Nitriding,Tempering, Annealing & Normalizing

·Hands- on experience of Various Heat treatment furnaces operations e.g. SQF,, GCF, Continuous gas carburizing F/c, Induction hardening F/c,Gas Nitriding, vacuum Nitriding Annealing & Normalizing F/c,Tempering F/c and Rotary F/c etc.

·Having a process & product experience e.g. Gears, shafts, fasteners, alloy wheel, Frame & engine parts etc.

·Hand on experience of various instruments i.e. Spectrometer, Vickers hardness tester, Rockwell hardness tester, FTIR, UTM, BHN m/c,Eddy current tester,Video scope, Image analyzer software, Stereo scope, Ultra sonic M/c,Shot Blasting M/c ., Humidity m/c, Ozone chamber, Ultra sonic M/c, SST & CASS Chamber etc.

·hands –on experience various Painting, Plating, Printing & Rubber product inspection machines such as :-Salt spray test m/c, CASS test m/c, Humidity chamber, Ozone chamber, Gloss test, Tape Adhesion test, Paint hardness test instrument, Wheat hero test m/c .

·Handling metallurgical & QA Lab testing activities.

·New suppler development & Supplier audits w.r.t. product & process.

·Handling & preparing QA documents as per the defined standards.

·Internal & External Quality assurance & system audits e.g. ISO, IATF, EMS & OH&S audits.

·Customer complaints & its closures through CAPA .

·As per plan and requirement Coordinating with suppliers for new heat approval, die history maintenance, restriction

·Validation & Re- Validation of the process & equipments.

·Having a good knowledge of Heat treatment audit i.e. CQI-9 & QA-32 attribute manual.

·Hands-on experience in various coating, Ni-Cr Plating & Zn Plating, Phosphating, Painting, Plating & Printing process and following its parameters, i.e Liquid Painting, powder etc.

·Handled OEE based heat treatment operations on daily basis to meet management targets under their policy.

·Worked under TPM & TQM methodology to achieve Zero defect product etc.

·Process cost savings through implementation of Kaizen under TPM activities .

·Proficient in inspecting & maintaining quality standards for raw materials; ensuring stringent adherence to standards

·An effective communicator with honed people management, relationship management, analytical & coordination skills

·Teach, train, mentor, motivate and evaluate the associate to develop autonomous management and multi skilling in their work to thereby achieve the highest quality standard. Encourage them to actively involve in kaizens and new Hero Moto Corp circle activities. This involves making skill matrix, making training plans. Daily work management.

ORGANISATIONAL EXPERIENCE

Epiroc Mining India Ltd. (Former Atlas Cop Co ) Nashik, Maharashtra ( May 2019 onwards )

Team Leader ( Metallurgy, SQA, QA )

NOTE:- I was engaged with my personal problem i.e. divorce case form May-2017 – March 2019

Metallurgical Process In-house Induction Hardening & Hardening in Metallurgical Inspection (Apr’15-May'17)

i.e. Case carburizing, induction harening, through hardening, shot blasting & metallurgical lab .

Hero Motocorp Ltd., Haridwar, Uttarakhand (20008-2015)

Team Manager (SQA Dept., Heat Treatment & Metallurgical Lab)

Key Result Areas:

·Handling various heat treatment operations i.e. Case carburizing,continuous gas carburizing Carob nitriding, Induction hardening, Through hardening, Induction hardening, Continuous hardening .Tempering, Annealing & Normalizing

·Leading lab testing of metallurgical such as hardness, micro structures, Spectrometer test case depth,Jominy endquench test, megnaflux test, grain size test, inclusion rating of Raw Material, Salt Spray, Cass, DFT, Humidity, Ozone, Hot Water, Tap Adhesion, Gloss, Chemical Testing & others including NDT & DT

·Handling various surface coating process i.e. liquid painting, powder coating process plating such as. Ni-Cr plating Z-plating etc.

·Conducting automotive metallurgical paint plating & Rubber internal(In plant) as well as external (supplier) components testing under Metallurgy lab& Environment labof steel, casting forging component by chemical, physical, non-destructive and metallographic practice

·Conducting metallurgical testing of Raw material, forged and Heat treated components. Methodology.

·Ensure inspection of samples (internal and external)is done by lab executive on daily basis.

·Responsible for heat treated components as per customer requirement to feed them next operation timely.

·Maintaining all the metallurgical and surface coating characteristics of the incoming (BOSF & BOP parts) and ongoing process materials within the specifications,

·Working under DWM methodology.

·Making & ensuring quality plan as for different Heat treatment process.

·Ensure lab reports and QA reports are generated on timely basis and .

·Taking &ensure corrective actions w.r.t. metallurgical problems non confirming parts.

·Determine & ensure CAPA is done for defective & rejected components .

·Doing internal validation of the HT equipment on timely basis.

·To coordinate with exter1nal inspection agencies for inspection and clearance of specific orders

·Coordinate on timely basis with the third party for metallurgical instruments calibration as well as consumable required for metallurgical activity.

·Doing Validation & Re validation of Heat treatment, painting & plating process.

·Maintaining all the metallurgical characteristics of the incoming and ongoing process materials within the specifications

·Steering metallurgical, painting & plating quality audit of heat treatment shop, paint shop & plating shop& investigation of heat treatment, paint & plating problem, thereby finding the appropriate solution

·Attending customer complaints internal as well as external

·Study and analyzing the various qualities problems w.r.t market warranty & taking the actions to solve the problems within the desired period

·Steel new Grade Development and Modification in existing grade to meet customer requirement

·Filed Failure analysis w.r.t metallurgical products.

·New product development.

·Providing aid to supplier for solving metallurgical problem / improvement; conducting failure analysis, material evaluation & development

·Leading lab testing of metallurgical such as hardness, micro structures, Spectrometer test case depth,Jominy endquench test, megnaflux test, grain size test, inclusion rating of Raw Material, Salt Spray, Cass, DFT, Humidity, Ozone, Hot Water, Tap Adhesion, Gloss, Chemical Testing & others including NDT & DT .

·Stabilization and up-gradation of quality level at suppliers end. This includes carrying out daily supplier meeting, conducting product and process audit, tracking the quality performance and identifying and taking improvement projects with the upgraded suppliers for improvement of present level

·Controlling all the process operational activities; investing metallurgy related to the customer complaints & in-house failures/ rejections; analyzing the failures and recommending corrective and preventive actions

·Ensuring compliance to the production standards & continuous improvement in process capabilities; conducting rigorous testing of the methods to ensure that they are precise, accurate, reproducible and specific to the product

·Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiencies of the systems; developing jigs for maximum utilization of available system

·Implementing cost saving measures & technical troubleshooting tools to achieve substantial reduction in terms of man days, production cost, raw material & energy consumption

Highlights:

·Received award in 2014 for taking continuous process enhancement initiatives for smoother operations

·Contributed in implementing continual improvements in metallurgical process i.e. Heat treatment & Painting, Plating process through process stabilization, improvement product quality ( Zero defect), Kaizens, cost saving, reduction in process rejection

·Develop the new suppliers & their process within the target period.

·Supervised inspection of raw material which improved product quality by 90 % against 100% previously

·Played a key role in improving raw material quality by taking initiatives using different steel grades.

PREVIOUS EXPERIENCE

Musashi Auto Pvt. India Ltd., Bawal, Haryana (Mar’07 –Jun’08)

Engineer-Heat Treatment & Metallurgical lab

Raunaq Automotive Components Ltd., Gaujjrowla, Uttar pardesh (May’06-Feb’07)

Engineer (Heat Treatment Department)

Highlight:

·Dealt with Yamaha Motors, Piaggio Vehicles Pvt. Ltd., Honda Motorcycle & Scooter India Ltd. Lombardini India Pvt. Ltd., SonaOkegava Precision Forgings Ltd., Hero Motors and overseas customers like HerotecGmbh (Germany), Krishna Trading Co. (Canada), Alkotec (Turkey) and Kubota Japan

Rajratan Global Wire Ltd., Indore, Madyapardesh (Aug’05-May’06)

Graduate Engineer Trainee (Heat Treatment Dept.)

Highlight:

·Worked with major clients like Apollo Tyres, CeatTyres, Goodyear Tyres, J.K Tyres, MRF Tyres, Indian Railways & others

ACADEMIC DETAILS

·B.E (Metallurgical Engineering) from NIT Raipur (C.G.) in 2005

·12th from XX School, M.P. Board of Secondary Education in 1999

·10th from XX School, M.P. Board of Secondary Education in 1997

ACADEMIC PROJECT

·Recent Advancement in Continuous Casting and Rolling of Flat Products From Bhilai Steel plant (C.G.)

IT SKILLS

·Insight knowledge of:

oMS Office

oWindows XP

oInternet Applications

TRAINING

·Visakhapatnam (Vizag) Steel Plant, Area’s - Blast Furnace, S.M.S, Rolling Mills, Coke Oven, Sinter Plant in 2004 year

PERSONAL DETAILS

Date of Birth: 10th September 1983

Languages Known: Hindi, English, Marathi, Punjabi, Sanskrit.

Mailing Address: ShriR.P.Uniyal, AashirwadKunj, SidhiVinayak Colony, GujjronWaliChowk, Near SBI, Raipur- 248008, Dehradun, Uttarakhand

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