Senior Mechanical Technician

KAUSIK.R

**/**, ***** ******, *******************, Kolyankulam post, Tirunelveli District, Tamil nadu, India - 627116

Mobile: 0091- 975******* Resi: 0091- 463-***-****

***************@*****.*** call: 91-975*******(India) / +964********** (Iraq)

Post Applied For: SENIOR MECHANICAL TECHNICIAN (Rotating Equipment’s)

Total Year of Experience: 14 +Years

CAREER OBJECTIVE

To secure a challenging position in an environment and utilize my skills, abilities and innovative ideas towards the growth of the company

PROFESSIONAL QUALIFICATIONS

SL

NO

QUALIFICATION

NAME OF THE INSTITUTION/UNIVERSITY

% OF MARKS

YEAR OF

PASSING

CLASS OBTAINED

1

B.E(Mechanical Engineering)

P.E.T Engineering College, Anna university, Chennai.

72%

2008

First class

2

DIPLOMA (Mechanical Engineering)

S.A.RAJA’S Polytechnic College,

Vadakkankulam.

82%

2005

First class

3

SSLC

ST.Terasa’s Hr.Sec.School,

Vadakkankulam.

62%

2001

First class

EXPERIENCE

1.IRAQ AL FAO Offshore through under PETROFAC position held Sr.Mechanical Technician

From April 2016 to till date.

2.IRAQ GPNB GAZPROM through under PETROFAC position held Mechanical Technician

From Sep 2014 to March 2016.

3. SAUDI ARABIA under SABIC through GAS ARABIAN SERVICES (GAS) position held

Rotating Equipment Technician from APRIL 2011 to JUNE 2014.

4. INDIA ONGC platform through OHCS position held Mechanical Technician

From SEP 2010 to FEB 2011.

5. QATAR PETROCHEMICAL (QAPCO) onshore through

MANNAI CORPORISATION (MANWEIR) position held Rotary Equipment Technician

From APRIL 2010 to JULY 2010.

6. QATAR PETROLEUM refinery through DOPET position held Rotary Equipment

Technician from NOV 2009 to JAN 2010.

6. BEEAAR ENTERPRISES., Gujarat through reliance Asst.Engg

From June 2008 to May 2009.

PROJECTS

1.Construction of RAW EFFLUENT CONVAYANCE & RECOVERED WATER PIPELINE Systems in Jamnagar at Gujarat.

Roles and Responsibilities

Team coordination and field supervision for site works.

Field records, Daily report & Progress.

Coordination with Client.

Site construction work &Hydro testing work according to the contractor specification.

Planning the work as per client requirement.

Inspection for Rotating Equipment and Maintenance

(Pump, compressor, turbine etc.).

Safety training Program

Sea survival Course

Fire prevention & fire fighting

Personal Safety

personal Survival Technical

Elementary First Aid

Security Training for seafarers designated security duties

Attended H2S Safety Producers Course

Offshore crane operator stage 1

Lifeboat Coxswain-sailing and navigating lifeboat

Rigging and slinging

Scissor lift.

AGT(Authorized gas tester)

Confined space entry course

SCABA(SCBA/ESSA/SSBA)

AREAS OF INTEREST

Centrifugal Pumps:

Experience in Maintenance of single Stage pumps and multistage pumps. Experience in assembling and dismantling of pumps (Boiler feed Water pumps, cooling Water pumps, Ammonia feed Pumps, crude and vacuum. Residue Pumps, etc. replacing Seal, packing etc.

Close suction and discharge valves, chain and lock hand wheels. Open pump suction and discharge pipe drain valves to bilge and when water ceases to flow; crack open the pipes / pump flange joints carefully to ensure that pump has drained off and is safe for opening. Fix a shackle to lifting pad eye above pump and hang chain block; ensuring SWL of block, slings and shackles are satisfactory. Use a center-punch to match/mark coupling and casing, then remove the coupling bolts, Disconnect all external fittings from pump casing e.g. cooling pipe, pressure gauge, oil reservoirs and air cock.Remove bolting from top cover and remove cover. Scrape off old gasket and check mating surfaces, and renew gasket on assembly. (Light smear of grease on gasket / faces) The pump shaft with impeller can be lifted out of casing. Dismantle the impeller, and remove the wear ring. Remove the gland packing and disregard; replacing it on rebuild. Remember to cut ends of packing at 45 and stagger joints when repacking gland.

Gas Engine:

Operates stationary internal-combustion engines, using natural gas for fuel, to supply power for equipment, such as electrical generators and air or gas compressors: Starts auxiliary air compressor and turns compressed air and fuel valves to start engine. Observes gauges and meters and adjusts controls to regulate ignition, governor, lubrication and cooling systems, and load distribution between engines. Observes operation of equipment, such as generators or compressors to detect malfunctions. May specialize in engines designed for specific processes and be designated Gas-Engine Operator, Compressors; Gas-Engine Operator, Generators. Remove admission valve and clean by acetone inspect the nozzle if damage change properly.2k hrs. Engine service clean air filter and centrifuged filter change new if necessary. Spark plug removal and change, to repair control valve and air pressure regulator, Check a pre-crank and air system.

Reciprocating pumps:

Experience in Minting of plumber pumps, Chemical dosing pumps, double triplex pumps and methanol injection pump Etc. Experience in assembling and dismantling of pumps.

Mechanical Seals & Gland Packing:

Experience in Fixing and removing seals of pumps compressor, etc. Mechanical Seal for Pump, Mechanical Shaft Seal, Single and Double Mechanical Seals, Agitator Seals, Pump Seals, Cartridge Mechanical Seal, Mechanical Seal Parts, Mechanical Seal Pdf, Mechanical Seal Types, JOHN CRANE

Dry Gas Seal:

Removed from multi stage compressor and change a new dry gas seal by special made puller.

Alignments:

Experience in alignment of pumps and Compressors, motors and Fin fans Etc.

Hot alignment, Rim and face method, Reverse and Laser alignment

Gear Box:

Experience in all types of gear boxes, Attended preventive maintenance and breakdown maintenance bearing alignment setting. Oil seal checking and replacing.

Compressors:

Experience in maintenance of Centrifugal compressor, reciprocations process Air Compressors, instrument Air Compressor, etc.

Reciprocating Compressor (2000 PSI) changing cylinder, hot valve, lubrication

Oils, Semi-annual and Annual Service.

Experience in maintaining of reciprocating Compressors like CO2 Compressor,

Ammonia Compressor, Instrument air Compressor, etc.

Experience in maintenance compressor.

Air Compressor:

Air compressor of all parts servicing and overhauling head piston ring, Liner replacing Cylinder bore wear reducing, Inlet valve, Delivering valve cooling water circulation handling, Inter cooler, Air cleaner, Crank shaft bearding, Journal bearing, Main bearing, pulley felt, pre filter, after filter dryer, header, volume bottle, instrument air recovery, instrument air tank, compressor, Panel board operation, start up.

Turbines:

Experience in maintenance of Steam Turbines and Gas Turbines.

General gas turbine 5 frame

performing work area inspections, testing lubricating oil and distillate fuels for contamination, neutralization, and precipitation, operating standard test equipment, stopping engines and checking proper performance, replacing and adjusting operating tolerance of contacts, operating electric plant control and main propulsion equipment, operating pumps, turning gear, air compressors, oil purification system, low pressure air dehydrators and engineering control systems, performing preventive maintenance on ship's fuel system and air system, maintaining sea water service system, waste drain system, oil purification system and manually operated valves, using hoisting and lifting devices and maintaining special tools, maintaining and operating ship's service gas turbine generators and support systems.

Balancing:

A rotating component, if not correctly balanced, will have unbalanced centrifugal forces which will cause noise, component wear, excessive vibration, a reduction of bearing life, and subsequently a premature component failure. The faster a component rotates, the more critical balancing becomes.

During the manufacturing of a rotor assembly, MCE does take care to ensure that components of the assembly are located as close to their intended locations as practical. However, one must realize that even with this care, it is not possible to control all factors that affect the location of the parts that make up the assembly.Very small variations in location eventually add up, thereby creating an imbalance of the rotor assembly; the imbalance may be very small, however, it may still exist.

Offshore Experience:

Operating of X-mas Tree gate value, crown, upper master, lower master, wing value (operating & Closing), surface value, adjustable choke valve, SSV & SDV. Choke Manifold, upstream, by-pass, positive valve, adjustable choke valve and down changing of chokes. Oil & Gas pipe manifold-port side or start board side valves. Knowledge on flow lines, work of separator, condition of test, production, separator 3 phase (gas, oil & water) separate, Pressure Control valve PCV, oil level Controller, gas pressure controller, changing of orifice plates, taking separator reading, flowing well fluid through separator, Bypassing, opening and closing manual low torque values.

Emergency diesel Engine

Maintenance / overhauling of diesel engine (VOLVO PENTO) observe maintenance intervals in the manual and raised for spares as required for service and trouble shooting of the engine. Continue inspection and monitoring of all parameters which is under manual design and its come for major works contact vender and work with them to supporting all material accessories.

Instrument air compressor

Maintenance and overhauling of air compressor (ATLAS COPCO) and this Instrument Air Compression System is to supply clean, dry compressed technically oil free instrument air to ESDV, control valve located on platform CMMP, to the grab samplers on the mixing/sampling system and HVAC dampers on buildings for use in CMMP manifold and metering station Platform maintenance interval as per vender manual inspection and monitoring all working parameters to given a normal operation.

Open and closed drain pump

The electric pump is a centrifugal multistage pump with submersible motor and built-in non return valve, designed to minimize friction losses. The impellers are dynamically balanced and the shafts are driven by co-axial bush bearings. The electric pump is manufactured in two versions radial and mixed flow. Maintenance and overhauling interval as per vender manual inspection and monitoring all working parameters to given a normal operation.

Metering skids:

Platform hear four metering skid these through crude exporting to the oil tanker via SPM (single point Moring) and its operated by double block MOV valves each skid have five stream and each streams contain MOV valves and FCV valves and it’s all operated by actuator by electric motor driven these all MOV/FCV maintenance has to be following up by mechanical effort and there is flow conditioner to calculate metering flows and this has to be maintenance and overhauling, inspection and installing. Spool replacement using by lifting gears and hydro tightening have to be used followed flange management torque and maintenance and over hauling of MOV valves to changing double block slips hydro tighten/ hydro testing by nitrogen same ad doing with FCV/flow meter and spool.

Sampling unit (Sampler pumps)

Maintenance and overhauling of sampler skid pumps changing service as per manual periodically inspection and monitoring all working parameters to given a normal operation.

Lifting and Bunkering operation:

Upload and offload spare material from vessel to platform and platform to vessel. And diesel and water bunkering through tanker to platform utility purpose from the bunkering deck.storge usage for SPM (single point moring) spare materials upload and offload by crane.

Maintenance of Crane:

Maintenance / overhauling of crane and diesel engine (AMERICAN AERO, PEDESTAL, WEATHER FORD, and GROVE). Diesel engine- DETROIT, CATER PILLAR diesel engine. Overhauling and maintenance of crane and lifting equipment. Servicing, inspection and repair of crane and diesel engine. Prevent /predictive maintenance of all types crane and lifting equipment. Greasing of rope and changing of rope. Servicing of hydraulic pump and stator winch, sleep winch, over-riding of boom, auxiliaries motor, main motor, crane load testing, cleaning of oil, air filter, inspection and monitoring of all crane parameters.

PSV Testing and calibration:

A process involving a pretest, full disassembly, internal inspection and functional test is the only true way to ensure that your PSV is in the best possible condition. The pretest is performed before the PSV is disassembled. The results from the pretest are used to help gauge whether a valve would have relieved in service and at what pressure, whether it would have reseated and whether it had seat leakage. By performing a pretest and then an entire overhaul and inspection, each part of the PSV is cleaned, inspected, reused/repaired/replaced, assembled, tested and returned to service.

There are two main downsides to a full inspection and overhaul; additional time and cost of repair. To properly overhaul any PSV, there are certain requirements that must be followed in order to provide a lapping valve. This method can take 3-4 times longer (time may vary based on the size and condition of the valve) than that of a test only. Additionally, there are additional labor costs for the repair, as well as costs associated with transportation, plant labor (for removal and installation) and unit downtime. These factors need to be taken into consideration along with production schedules to maintain a true and accurate PSM program

Safety:

H2S Monitor, Gas Detector, Fire Detection System, DCP, Foam, CO2 Fire Extinguisher, Life chute, life raft, Life Jackets and Belts. Operation and Maintenance of various types of Fire Fighting equipment’s and have knowledge’s of Fire and Safety Equipment’s.

TECHNICAL EXPOSURE

Operating System : Microsoft Office, Windows 7, XP&VISTA

Basics idea for Pro-E, Auto CAD

PERSONAL DETAILS

Name : R.Kausik,

Father’s Name : Mr. R.Rajapandi,

D.O.B : 20 / 05 / 1987

Passport Number : Z4045039

Date of Issue : 30 / 08 / 2016

Date of Expiry : 29 / 08 / 2026

CDC No : MUM 434443

Date of Issue : 14.07.2021

Date of Expiry : 13.07.2031

Place of Issue : Tirunelveli.

Nationality : Indian

Phone no : +91-975*******

PERSONAL CHARACTERISTIC

Hard working, enduring long hours under pressure.

Enjoying the profession through the job satisfaction.

Taking tasks and completion on time.

Reliable and flexible.

Self starter and quick learner.

DECLARATION

I hereby assure that all the above details are true to my knowledge and I will work with full dedication and sincerity to bring prosperity for your Concern.

Date : yours sincerely

Place : India. R. Kausik.

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