Cnc Automation Engineer

K.LOGARAJ

E-mail: *****************@*****.***

Mobile no: +91-975*******

OBJECTIVE

Seeking an exciting and innovative position where I will get an opportunity to work with creative people an organization of excellence in Instrumentation & Control / Automation in PLC which will provide me a continuous career growth with stability.

PROFESSIONAL EXPERIENCE

Having more than 10 years of experience in Process and SPM Automation which includes Detailed Engineering, Development, Installation & Commissioning, Instrumentation, Operations, Maintenance and Technical, Service Support.

SKILL SETS

PLC : GE IP, SIEMENS, WAGO, FUJI, BECKHOFF, KEB & DELTA

PLC Tools : Proficy machine edition, Codesys, WPL & Combivis studio 6.

HMI : GE IP, Delta, Fuji & Weicon

HMI Tools : PME, V soft, live studio, screen Editor.

SCADA : GE FANUC Cimplicity Software.

Modeling : AutoCAD Software

Protocol : Serial, MODBUS RTU & TCP/IP and Ether cat.

VFD : All vendor VFD installation.

SERVO SYSTEM : Panasonic, Delta and BALDOR.

CNC : DELTA, FAGOR, NERI, HUST & ADTECH

ACADEMIC CHRONICLE

B.E in Electrical and Electronics Engineering from Annai Mathammal Sheela Engineering College under Anna University secured in First class with 78% during the period of 2003-2007.

HSC Passed in First Class with 79.1% from Marist Higher Secondary School, P.Udayapatti, Karur.

WORK EXPERIENCE

1. K-TEX AUTOMATIONS, Coimbatore (System House of GE FANUC), from March 2008 till date.

Designation : Automation Engineer.

Responsibilities : Involving in various projects and working with project report preparation, BOM Product selection (PLC, HMI, SCADA, CNC, VFD, Servo system and electrical panel accessories), Electrical control wiring design, integration with machine, testing and Proving and Project final document preparations.

2. GE Infoserve Pvt.Ltd, Chennai from Oct 2007- Feb 2008.Automation solution provider for Industrial Automation.

Designation : Trainee - Automation Engineer.

Responsibilities : Documentation Preparation for Various Projects, Also Involved in PLC s Programming.

PROJECTS DONE

I have project working experience with various fields, textile machine, machine tool, industrial process automations and SPM machine retrofits, here submitting some of following project experience.

Title: RECENT PROJECT HANDLED

PROJECT1 : CNC TURNING/MILLING MACHINE

Hardware : Delta CNC Control system, Adtech & Hust Controller.

Software : Delta CNC software & Hust CNC software

Responsibility : Control Panel Design for Turning Machine, Electrical Wiring design for CNC System

Descriptions:

1.Delta Turning/ Milling Controller NC200 & NC300/ adtech turning and milling interfaced in various machine.

2.Servo System & stepper system interfaced with controller.

3.Panasonic Servo & Dorna Stepper system interfaced.

4.Parameterization of Machine, system & Compensation, PLC Program Development.

5.Turret interfaced with CNC system. Testing of machine.

PROJECT2 : BRICK STACKING SYSTEM

Hardware : Fuji PLC, ABB- ACS550, ACS850 & ACS880 system

Software : Win proloader

Responsibility : Control Panel Design for panel and Field wiring.

Programming and testing. Based mechanical design field device selection sensor, VFD & PLC i/o.

Descriptions:

1.Brick stacking process is based on feedback field devices like sensor, limit switch, encoder & Pneumatic read switch.

2.In this machine process sequence shifter, splitter, lifting, clamping/ unclamping and stacking.

3.Here ACS 850 & ACS 850 for Crane Duty application installed.

PROJECT3 : Spreader machine Retrofits ASSIST BULLMER 600

Hardware : KEB- C6 controller, Beckhoff PLC, Weicon HMI, KEB Drive

Software : Combivis Studio 6, Livie studio

Responsibility : Existing machine operation observation, Reengineering, redesign, BOM Preparation, Control Panel Design for panel and Field wiring. Programming and testing.

Descriptions:

1.Application Based textile operation, Existing System Used B&R PLC, Bullmer Controller, KEB Drive and B& R servo system.

2.New System Designed, C6 controller, Beckhoff PLC i/o, KEB VFD, Servo Drive Communicated with Ether cat and HMI Communicated with Modbus tcp/ip.

3.Here system integrated with field devices like Sensor, Encoder, Servo motor, BLDC motor.

4.Process Sequence Platting mode, Zigzag mode operation.

Title: INDUSTRIAL PROCESS AUTOMATION.

I have worked with some of industrial process automation are following alkaline/acid based Electroplating plant, Nickel plating plant and Ash Collection plant using electrostatic precipitator.

PROJECT1 : Alkaline/Acid based Electroplating plant.

Hardware : Wago PLC, ABB DRIVE system

Software : Wago Visualization

Responsibility : Control Panel Design for panel and Field wiring.

Programming and testing.

Descriptions:

1.Platting process is time based sequential process, its having no of stages.

2.Both Barrel and Flight bar application process.

3.Platting Process load/unload on same side and Load / unloads on opposite side.

4.Process sequence are time based cleaning, plating, passivation and heater.

PROJECT2 : ELECTROSTATIC PRECIPITATOR (ESP)

Software Tools : Proficy machine edition, CIMPLICITY 7.0

Hardware : GE FANUC Versa max Series, SCADA.

Responsibilities : Developed the PLC, SCADA Programming for ESP

and installation & commissioning, given training for

operator and maintainers

Description : ESP is Air pollution control equipment; this is installed in soda Ash plant in Kenya. Sequence operation of ESP like LDFAN, Damper actuator, Bucket elevator, Chain conveyor,Hopper, Rapping motors, Transformer field automatically.and various parameters monitor & control through SCADA.

Title: MACHINE TOOL APPLICATIONS

I have worked with some of machine tool retrofit application are following CNC Turing, Milling, Drilling, Gear Grinding, Turret punch Machine and Flame cutting machine

PROJECT1 : CNC Turning Retrofits - TAKISAWA

Hardware : HUST CNC controller, Panasonic Servo SYSTEM, Delta spindle

Software Tools : HPLC Editor & Screen Editor and DNC Software.

Customer : Roots industries ltd.

Responsibilities :

Data collection from existing machine

BOM preparation for Existing machine Equivalent system

Control Panel wiring & integration.

Testing & Proving.

Description :

X & Z Axis servo system installation and spindle system integration. All the Field I/o s, axis, turret and spindle integration with CNC Control system. Testing of tool selection, axis moment and spindle rotation. Testing of OD/ID turning, Boring and Threading.

PROJECT2 : MIKRON Milling Machine Retrofit Using Fagor 8020M CNC

Hardware : CNC- Fagor 8020M, PLC GE Fanuc, DNC Wireless BT-100

Innovative linear scale, Siemens DC servo motor, BOSCH DC servo drives

Software Tools : PLC Proficy machine edition, DNC Cimco 5.0

Responsibilities : observation, dismantled the existing Heidenhain system and interfaced new Fagor system

Description :

1.Fagor CNC interfaced with GE PLC

2.CNC interfaced with X, Y & Z Axis Linear scale

3.Developed ladder logic for safety circuit, M code operation and spindle gear shift operations

4.Cimco DNC software interfaced using wireless (BT100 Transmitter and Receiver) for infinite data transfer

PROJECT3 : 192 PROTEUS CNC Turret punch press using Fagor 8020M

Hardware : CNC- Fagor 8020M, PLC Delta EH/SV, GE Fanuc AC servo

Software Tools : PLC WPL soft, DNC Fagor Win DNC

Responsibilities : observation, dismantled the existing GE Century Mark 1050 controller system and interfaced new Fagor system

Description :

1.Fagor CNC interfaced with Delta PLC

2.CNC interfaced with X, Y Axis motor

3.Developed ladder logic for safety circuit, M code operation (M25 for punch, M27- Nippling) and Turret tool change logic.

4.Win DNC software interfaced using wire for data transfer

Title: TEXTILE MACHINES

I have worked with some of textile project machine are following RF dryer, hydro extractor, yarn conditioning machine & carding machines.

PROJECT1 : RF DRYER

Hardware : GE Fanuc PLC, HMI & DRIVE.

Software Tools : Proficy machine edition

Responsibilities : PLC & HMI Programming, integration & Testing

Description : RF dryer is one of the yarn dryer machines in textile application using radio frequency. Based on the preset parameter like electrode position, conveyor speed, and anode current m/c will be run automatically. Also monitor the actual parameter for electrode position, conveyor speed, anode current, oven temperature.

TITLE: SPM & SPM MACHINE RETROFITTS

PROJECT1 : SERVO ROLL FEEDER.

Hardware : GE - PLC, GE versa motion servo Drive & motor, GE-HMI

Software Tools : PLC Proficy machine edition, servo versa motion software

Responsibilities : Study the existing systems and details, developed control panel and interfaced and tested

Description :

1.This system interfaced in existing casting systems for input the raw material as per customer setting ( length, speed ).

2.Developed program for safety circuit, interfaced modbus communication with servo drive for writing the no.of pulse, no.of rotation & rotation speed.

3.Developed the program for application and this system interfaced with existing system.

4.Servo system for accurate position as per customer requirements using HMI settings

PROJECT2 : SPRAY ROBOTIC USING SERVO SYSTEM

Hardware : GE - PLC, GE Servo Drive, GE-HMI

Software Tools : PLC Proficy machine edition,

Responsibilities : observation, developed control panel and interfaced and tested

Description :

1.This system interfaced in existing die-casting systems for water & Air spray

2.Developed program for safety circuit, Arm up & down motion and Arm unit forward and reverse.

3.Servo system for accurate position as per customer requirements using HMI settings

4.Gear induction motor for arm unit FWD/ REV

PROJECT3 : WIRE WINDING MACHINE

Software Tools : Proficy machine edition QPT

Hardware : GE FANUC Versa max micro Series, QPT230 touch screen

Responsibilities : Developed the PLC, HMI Programming, parameterization of

Servo drive, control panel wiring, installation & commissioning.

Description : This machine having different station, every station having a separate fuction.servo installed in final end (i.e. winding side) depends on the hardening speed winding motor running. Winding shaft coupled with rotary encoder. This F.b given to the servo drive. servo motor encoder F.B given to the PLC for spool left/right position control for customer preset for QPT (HMI) .for different wire size we can change servo parameter (EGR).QPT and servo drive communicate with modbus RTU.

OTHERS

Apart from above projects all service & support been done for OEM customers.

PERSONAL DETAILS

Father s Name T.Krishnan

Date of Birth 10th March 1986

Gender Male

Permanent address Kodangipatti,

Chinnampatti (post),

Kulithalai (T.K),

Karur (D.T)-621 311.

TamilNadu.

.

Passport number G2586007

Language Known English, Tamil

PLACE :

DATE : (K.LOGARAJ)

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