Power Plant Cycle

RATNAKAR BAGDE

Mobile: 093******** ~ E-mail ******@******.***

PROFESSIONAL

Project detail engineering, erection, commissioning, Operations & Maintenance for plant Instrumentation

Scaling new heights of success with hard work & dedication and leaving a mark of excellence on every step.

AN OVERVIEW

•A dynamic professional with cross-functional experience of over 21 years in Detailed Engineering, Project Management, Instrumentation & Control, Installation & Commissioning as well as maintenance. Hands-on experience in spearheading instrumentation & control activities; handling Instrumentation projects, Installation and commissioning, calibration, loop checking, cable laying & terminations and Detail engineering in various projects.

•Talent for proactively identifying & resolving problems, ramping up project activities with on time deliverables and maximizing productivity; analyzed the root causes for all the issues and resolved & implemented all the new process tools according to required order.

•Proficient in handling erection & commissioning activities involving resource planning, in-process inspection, team building and co-ordination with internal / external departments.

•Experienced in inspecting operations in compliance with high quality standards to ensure accomplishment of production targets within time & cost parameters.

•Solid management skills and the ability to analyze issues advise continuous process improvements and incorporate initiatives to increase efficiency, streamline operations and decrease overall expenses with minimal resources.

•An effective communication with strong analytical, problem solving and Leadership skills.

Areas of Excellence Included:

● Maintenance ● Instrumentation & Control Installation & Commissioning ● Detailed engineering ● Calibrations & Overhauling Process Enhancements ● Site Engineering ●Team Management ●DCS (Honeywell c300, Siemens, Emerson and ABB Pro control) ● Vibration(TSI)

TECHNICAL

•Detailed Engineering of Control and Instrumentation package (Instruments and DCS).

Installation & commissioning of DCS and Monitoring System. Instrumentation index, instrument hookup, loop diagram, detail drawings and control schematics. JB schedule, cable schedule, cable termination detail and control schematic. Logic Building, Checking of Logic, Permissive, Protection and Interlocks in DCS.Commissioning & troubleshooting of all Analog & Binary Signals - RTD, Thermocouple, Level, Pressure, Flow Transmitters & Switches. Control valve, Motor operated valves and Motors Fans & pumps.

•Testing & Loop-checking of the Field Instruments.

•Erection & Commissioning of Control & Instrumentation Package including cable tray erection, Cable Routing, Laying & Termination.

•Erection of Electronic and electrical Control Panels, LIE, LIR for Transmitters & Switches.

•Furnace Safeguard Supervisory System: Oil/Coal Elevation; SADC (Secondary Air Damper Control, Boiler Instrumentation and Ash Handling system.

•DCS Engineering: Hardware Configuration, Logic Building, Graphics Implementation, System Testing, Functioning of the Field Instruments like Sensors, Finals Control Elements, Motor Operated Valve, Control Loop Tuning, Motors and Pumps etc.

•ProControl P-13(ABB), Siemens DCS(SPPAT-1000) & HoneywellC-300 Experion

•Detailing of Turbo Supervisory Instruments - Vibration Monitoring System, Control System and Turbine & its auxiliaries Instrumentation.

•Implementation of FAT & SAT and PG Test Procedures.

•Maintenance of all above.

EMPLOYMENT HISTORY

Jan 2020 to till date

Position –project Manager Instrumentation (Erection & commissioning) power plant

CSAR ENGINEERING AND CONSULITING NAGPUR as project Manager instrumentation. Handling Thermal power plant instrumentation erection and commissioning work at site. Material Management, Overall site activities & manpower at Deepak Phenolic Ltd project at Dahej, Gujrat and Chandrapur. Responsible for Erection & commissioning of field instrumentation of turbine and auxiliaries. Calibration of field instrumentation, pneumatic control valves and electrical actuators. Turbine supervisory instrumentation (TSI) installation like vibration, speed and displacement sensors. Assign jobs with priority to the engineers and manpower management. Attending the meetings with customer for scheduling and jobs completion. Material management and purchase as per requirement.

Detail engineering for Electrical & Instrumentation for the Ordnance factory Bhandara. Preparation of MCC panel details, Junction box schedule, cable schedule, cable tray root and instrument hookup for the Pyroxyline plant and DBP plant. Working as HOD for erection, testing and commissioning.

Sep2018 to Dec2019

L& T Power C&I Manager

Working as C&I Manager instrumentation. Handling Thermal power plant instrumentation erection work at 2X660 MW NTPC Khargone Madhya pradesh. Material Management, Overall site activities for Erection of field instrumentation of turbine and auxiliaries, DM plant. Calibration of field instrumentation, pneumatic control valves and electrical actuators. Turbine supervisory instrumentation (TSI) installation like vibration, speed and displacement sensors. Assign jobs with priority to the engineers and manpower management. Attending the meetings with customer for scheduling and jobs completion. Installation of DCS panels and Network cable laying. Coordination with other department for the front availability. Total instrumentation package for Auxiliary Boiler instrumentation work.

Dec 2015 to August 2018

Position –project Manager (Erection & commissioning) power plant

CSAR ENGINEERING AND CONSULITING NAGPUR as project Manager instrumentation. Handling Thermal power plant instrumentation erection and commissioning work at site. Material Management, Overall site activities & manpower at NTPC 2X 660 MW project at Solapur Maharashtra. Responsible for Erection & commissioning of field instrumentation of turbine and auxiliaries. Calibration of field instrumentation, pneumatic control valves and electrical actuators. Turbine supervisory instrumentation (TSI) installation like vibration, speed and displacement sensors. Assign jobs with priority to the engineers and manpower management. Attending the meetings with customer for scheduling and jobs completion. Material management and purchase as per requirement

Jul’14-Sep’15: Jaguar Energy (AEI), Guatemala, Central America

Position= Field Service Engineer (Power Plant)

Roles & Responsibilities: Controlled activities related to instrumentation Installation, Wiring, Loop Checking & Commissioning of DCS, PLC Panels related Components, Marshalling, Relay Cabinets & Field Instruments for Boiler& auxiliaries, Turbine and BOP package. Developed the conceptual design of new products entailing drawings & specification study, quotation enquiry study & finalization, vendor selection & finalization, first sample approval, tool modification and final part approval.

Key Assignments:

•Control & Instrumentation Detail Engineering and Field Erection of2X150 MW Thermal Power Plants. Boiler Capacity 480 TPH /Temp 542 Degree Centi, China Western Power Company. Turbine 150MW Harbin Turbine, China

Nov’08-Mar’14: Abhijeet MADC Nagpur Energy Pvt. Ltd., Nagpur

Manager (C&I)

Roles & Responsibilities: Obtained technical specification from consultant for evaluation and updating to suit project requirement. Coordinated overall project activities right from the conceptualization stage to the execution; involving finalization of technical specifications, procurement, scheduling, progress monitoring, erection, testing & commissioning, site management as well as manpower planning. Documented all work performing for equipment data sheet / history files.

Preventive/ predictive, breakdown maintenance. Planning for shutdown maintenance of 4x61.5 MW. Spare management. Permit to work system through SAP. Lock out/ Tag out system.

Key Assignments.

Control & Instrumentation Design & Engineering of 4X61.5 MW Thermal Power Plant. Boiler Capacity 250 TPH Wuxi Make & Turbine 61.5MW DONGFANG Make

•Instrumentation Design and Engineering of 300 MW Kaisen Power Project (Abhijeet Group), Vishakhapatnam.

Jun’06-Oct’08: Goa Energy Pvt. Ltd.,(Videocon group) Goa

Deputy Manager (C&I Maintenance)

Roles & Responsibilities: Developed logic flow charts/ interlock diagrams as per requirement of process operations. Planned & effectuated predictive & preventive maintenance schedules for various equipments to increase machine up time & equipment reliability. Accountable for installation & commissioning as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.

Key Assignments:

•Detailed Engineering, Erection, Testing, Commissioning.

• Maintenance of Control / Instrumentation Package of 30MW Boiler and Turbine with Siemens DCS SPPAT-1000 System

Jan’04-Jun’06: Chemin C&I Pvt. Ltd., Pondicherry as Field Engineer.

Roles & Responsibilities: Took care of modifications for process improvement, new OWS system installation & commissioning and interfacing with DCS. Managed several instrumentation project works including installation of transmitters & impulse piping, temperature elements, switches & gauges. Control valve calibration and commissioning of motor operated valves.

Key Assignments

•Maintenance Engineer under Indraprastha Power Generation Company Ltd. (IPGCL) for Combined Cycle Power Plant of Installed Capacity 6X30Mw Gas Turbines and 3X34 MW Steam Turbine

•Erection & Commissioning of IOCL, Panipat site, a combined cycle power plant of installed capacity 4X30MW Gas Turbines and 4 No’s of WHRB and 2 No’s of Utility Boilers

•Erection and commissioning of BOP instrumentation at O.P. Jindal Super Thermal Power Plant 4X250 MW at Tamnar, Raigarh (C.G.)

Commenced career with Bell's Controls Ltd., Kolkata from Oct’99-Nov’03 as Field Engineer

Erection & commissioning of C&I Package; 2X210 MW MSEB Khaperkheda and 2x 500MW NTPC Simhadri, Vishakhapatnam. - BHEL Boiler & Turbine

EDUCATION & CREDENTIALS

Bachelor of Engineering - Instrumentation in 1999

College of Engineering, Ambajogai, Dr. Babasaheb Marathwada University, Aurangabad with 61.66%.

Higher Secondary Certificate in 1995 Nagpur Board with 66.62%

Senior Secondary Certificate in 1992 Nagpur Board with 74%

PERSONAL

Date of Birth: 24t January, 1976

Address: R. Bagde, Plot No. 49A, Sabina Society, Near Gokul Dham, Sai Nagar, Godhani Road, Zingabai Takli, Nagpur-440030

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