JITENDRA KESHAVRAO PADGELWAR

Contact: 098***-*****, 087********

E-Mail: adp4t8@r.postjobfree.com

Management Professional: Seeking a Assignment in Production / Manufacturing Field at Senior Level

PROFESSIONAL SYNOPSIS

An astute performer with 30 years+ of experience in Production/ Manufacturing of Components for Automotive and Engineering Companies. .

Factory operations, Production, Manufacturing, Machining, Grinding, Assembly, OEE, Productivity Improvement, Rejection Control, Line Balancing, Cycle Time Improvement, Shop Layout for smooth working & reduced material Handling, Cost Reduction/ savings, Set-up time reduction, Single Piece Flow, Mistake-Proofing, Semi-automated Production Line, Peoples involvement & accountability, VA/NVA Ratio Improvement, Vendor development, supplier quality, new product development, Quality Assurance, Quality Circle, APQP, PPAP, Process Flow, PFMEA, Control Plan, Leadership, Creative problem solver, etc.

Possesses excellent interpersonal and negotiation skills, Good communication skills, Manpower Handling, Good presentation & convincing ability, Result oriented, Troubleshooter, decision making, utilizing a process-oriented approach towards the accomplishment of cost, profit, service & organizational goals, Team working & team Building, Ownership & Commitment.

Proven ability in consistently streamligning operations by utilizing & implementing processes that meet standards.

Skilled in analysing processes, identifying the areas of Improvementand Improving/ redesigningbusiness processesto enhance the productivity and Customer delivery with service & satisfaction.

Possess knowledge & experience of MOST, SMED, JIT, Lean Manufacturing, TPM, Kaizen, QMS, ISO 9001, TS 16949, IATF 16949. Demonstrated excellence in planning, executing and managing engineering / technical activities.

Proficiency in planning & implementing changes to machinery, equipment, production systems & methods of working and providing direction to quality control inspection systems & reporting procedures.

Proven experience in achieving reduction in manpower by convincing quality & Production Team to avoid rework/ Rejection and duplication of work, in the benefit of the organization.

CAREER SCAN

GARWARE TECHNICAL FIBRES Ltd, WAI (Maharashtra) ISO9001:2015 Since Sept’ 2015 to June 2020 (Manufacturer of All types of Agriculture, Horticulture, Aquaculture, Spots, & Safety nets from HDPE/Nylon Yarn with supplies to 75 contries by meeting Quality Standards of BSEN-European, BIS-Indian, JIS-Japanese, EN-ISO)

Dy.General Manager (Production) and Reporting is to President.

Monitoring and Maintaining Engineering culture and atmosphere in the organization with Ownership.

Production Planning, Meeting OTIF (96- 99%) & On-time Dispatches with Quality output & Maintaining PQCDSM.

Implemented Multi-Machine Operation, resulted into 30% manpower per day.

Initiated Cost reduction activities in the plant by modifiying the processes & methods by eliminating rework generation (90-95% Reduction) with Implemetation of TPM & Kaizen.

Productivity improvement to the level of 25% by involvement of all employees and improving Run-Time of the machines from.

Supply Chain Management comprising of Planning, procurement, getting the work-done in time with Quality standards and Vendor Development & Management.

Brought changes in Existing layout of the machines and optimized utilization of Floor Space by providing technical Solutions with complete involvement of operating Team.

Himson Textile Engineering. Ind.(P) Ltd, SURAT ( Gujarat) ISO9001:2008 Since May’ 2013 to Sept’15. (Draw Texturing Yarn Machine Manufacuring equipped with yarn tempering process)

General Manager (Manufacturing Operations) and Reporting to Director

Machines used are- HMC, VMC, CNC, SPM, Bending, Trimming, Folding, Conventional Lathes, Radial Drilling M/c, Phosphating/ Powder coating Plant & Blckening Process.Production Planning, Machining, Fabrication, Assembly and on-time delivery to customer. 80 Meters Long machine is being maintained in accuracy of 20 microns alignment.

Initiated Cost reduction activities in the plant by modifiying the processes & methods which has benefited to with waste reduction upto 20%.

Developed Supplier’s by providing Fool-Proofing solutions by developing proper fixtures and establishing operation sequence. Ensured Good quality parts receiving in the plant upto 98% .

Development of flexible cross-functional teams by deploying the CSD team in plant activity of machine building alongwith plant assembly team. This has resulted into elimination of the problems at customer’s end during Errection & Commissioning. Resulted into customer satisfaction to the level of @95%).

Premium Transmission Limited, Aurangabad (Maharashtra) ISO 9001 April’2012 – May’2013 (Manufacturer of Speed Reduction Gear boxes in the category of In-Line/Parallel & Bevelled)

Machines handled are- SPM, Cylindrical Grinding, Nagel Verical Honng for Gears, Libherr Hobbing M/c, Surface Grinding M/c, Grishabber Gear Grinding Machine, CNC, VMC/ HMC Ace Designers, Automated Paint Shop etc)

Senior Manager- Manufacturing (Manufacturing Head), Helical Gears of DIN Class 5/6 are manufactured.

Responsible for entire gear manufacturing operations Like machining, Gear cutting/ Grinding, Hard turning, Assembly of Gear Box & Dispatches with In-house & supplier quality and performance at customer’s end.

Implemented multi-machine operation in the machine shop by simplifying process & re-layout, Resulted to manpower saving to 25%. 2-shift manpower utilized in 3-shifts has improved productivity by 25%.

Improved productivity of Gear Grinding by Cycle time Reduction 20% and gear quality improved by developing the fixtures of Gear cutting operation.

Semi-automatic assembly production line is with mistake-proofing is established for small gear-boxes whose volume was 3000 per month. Resulted into 3-times production improvement.

Running plant shifting from old location and productionizing smoothly at new location as a Business plan without deviating a dispatch plan of the month.

Varroc Engineering Pvt. Ltd., Forging Division, Aurangabad (Maharashtra) ISO9002/TS16949 Oct’2006 – April’2012 ( Crank-Pin & Gears/ Sub-assemblies for 2/3- Wheelers from hot & cold forgings)

Production Manager & Quality Head and Reporting to General Manager (Plant Head).

Machines handled are- In-feed for form Grinding, Centreless Grinding, Cylindrical Grinding, Nagel Verical Honng for Gears, Gear Shaping Machines, Libherr Hobbing M/c, Surface Grinding M/c, CNC, VMC of Jyoti & Ace Designers, Thread Rolling & Broaching M/c etc and Phosphating Plant used for Hydraulic components beling supplied to Danfoss)

Spur Gears of DIN class 5 to 6 are being Manufacured.

Fixture Developed to reduce setting time from 90 minutes to 9 Minutes by using SMED concept.

One man two machine operating plan implemented by process & set-up improvement(@27% Savings).

Machine Layout changed in order to simplify the process and reduce material handling resulted into manpower reduction by 35% and Quality improvement (by reducing rework/ rejection fro 6 % to 1.3%).

in Gear cutting / Crank-pin Manufacturing operations.

Centreless Grinding machine: by implementation of own concept in low cost machine, achieved high degree of Quality (Accuracy level of 0.001 mm Cylindricity in crank-pin Dia. 30 x 55 Length) by maintaining process capability of 1.67. This was a First machine developed by M/c manufacturer m/s Palmary, Taiwan.

Input and Output shaft assembly: is designed & operated with Single Piece Flow concept by sustaining defect free production.

Tool Life improvement is Implemented by using Internal Equpments of HT/ Sub-zero Teatment has eliminated TIN/ TICN/ Alcrona coating process of HSS cutting tools being used in the Machine shop.

NRB Bearings Limited., JALNA ( Maharashtra) ISO 9002 / TS 16949 Feb’1990 - Oct’2006

(All types of Bearings Like Ball Brg, Cylindrical/ Taper Roller Brg, Thrust Brg, Pillow Block Brg)

Manufacturing Manager – Machine Shop. (Multi-spindle Automats- Gieldemeister, Pittler Acme, Conomatic, Traub, Wickman, SPM’s, Centrleless Grinding, Disc Grinder, Surface Grinder, Superfinishing M/cs)

Productivity/ Quality improvement by eliminating intermediate operation stages by improving tooling, process & grinding allowances Resulted into @ 28% productivity improvement).

Effectively finalized production norms with Union with production rise of average 21% from 4 agreements.

Self- certified quality is established by giving responsibility to the operators of individual machines. No separate person for inspection of the running production resulted into improvement in through-put time by @15%

As a leader demonstrated 6 machines operation by single person, to get the norms agreement from workers union (Even after resigning- as a basic responsibility of proposer of the Improvement in working methods). This demonstration given by me was captured in video-shooting as bench mark in 2006.

As an Internal Auditor for QMS -9000, ISO-9000, TS 16949 systems and functioned as a core team member for

documentation & implementation of Process Flow, P-FMEA, Control Plan and Setting procedures, work instructions, Troubleshooting charts along with Reaction plan and Training to all concerned.

SCHOLASTICS

B.E. (Mechanical) passed in 1989 with First Class & Distinction, from Walchand College of Engineering, Sangli: Enrolled under Shivaji University, Kolhapur(Maharashtra).

Knowledge of MS-Office & Certificate of Excellence in MS-office from SSI Education.

Quality Auditor Qualified with TUV-SUD South Asia certification for ISO/TS 16949:2002.

PERSONAL PROFILE

Date of Birth : 5th October 1967

Languages Known : English, Hindi and Marathi (Proficient in all these languages).

Present Address : A-2/504, Kumar Prasanna, S. No.44, Internal Road, Wanowarie, PUNE (411040)

Permanent Address : “ASTHA”, 2 (B), F1/ 95, CIDCO N-4, Gurusahani Nagar, Aurangabad(MH)- 431003

Expected Salary: - As per the company’s Standard Norms.

Relocation :- Ready to Relocate Skype ID:- 985*******

Best Regards, Jitendra K. Padgelwar

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