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Commissioning Engineer Manager

Location:
Vasanth Nagar, Karnataka, India
Posted:
February 03, 2022

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Resume:

RESUME

SIVASANKARAN.THIYAGARAJAN

Mobile: +919*********(INDIA)

E-Mail: adp4fg@r.postjobfree.com

Experience Summary

** ***** ** ********** ** EPC & EPCC Project Management, a talented Commissioning Professional in Pre-Commissioning, Commissioning and Start-Up Operation of Oil & Gas, Refinery and Petrochemical Companies (Atten SIMOPS meeting to discuss if there is any issues in between Green as well as Brown field BLs).

Hands on experience in DCS Panel and also field. Handle TGTU& NLTF (PMT/PMC in KNPC), KHTU, DHTU, AGRU, SWS, Amine Regeneration Units, SRU (Six trains in Fadhili Gas Project), and PIB unit.

Hands on experience in ESD & DCS operations. (Yokogawa Centum CS 3000, Honeywell - INVENSYS and ABB systems.)

Professional Qualification

Bachelor of Technology (Chemical Engineering) - University of Madras (Year-1999)

Diploma in Industrial Safety - Annamalai University (Year- 2011).

Experience Profiles:

Sr. Commissioning and Operation Lead in EGES ENVIRO SOLUTIONS PVT. LTD, From September. 2019 to October 2021.

Sr. Commissioning Engineer (Centum 3000 DCS Operation) in Saudi Aramco, Fadhili Gas Plant (SRU Claus Process 6 Trains & Flare). From Jan. 2019 to June 2019.

Commissioning Engineer (Honeywell DCS Operation) in KNPC New TGTU Project is successfully completed and at present handling NLTF Project from Nov.2015 to April 2018. (PMT/PMC Activities in KNPC)

QATAR PETROLEUM as Commissioning and Operation Coordination (Honeywell DCS Operation) in SRU UPGRADE FACILITIES On-Shore Project (GSF)from Dec. 2012 to April 2014 in PETROFAC.

QATAR PETROLEUM as a Commissioning & Operation Engineer in Pipe line Project from OCT. 2011 to FEB. 2012 in Galfar Al Misnad W.L.L.

Takreer (Ruwais refinery) as a Pre-Commissioning, Commissioning & Start-Up Engineer

in Green Diesel Project (GDP) from March. 2010 to Oct. 2010 (GS E&C).

Pre-Commissioning, Commissioning & Start-Up Engineer in GS Engineering & Construction EPCC for LAFFAN REFINERY PROJECT (QATAR GAS OPERATING COMPANY, QATAR) Dec. 2008 to August 2009(GS E&C).

KOTHARI PETROCHEMICALS LIMITED as a Shift Engineer (Operation Yokogawa CS 3000 DCS systems) in Polyolefin plant from Jun 2005 to Nov. 2008.

KOTHARI PETROCHEMICALS LIMITED as a Graduate Engineer Trainee (Operation Yokogawa CS 3000 DCS systems) in PIB plant from Jun 1999 to Nov. 2005.

Experience in Pre-Commissioning / Commissioning / Start-Up:

Pre-Commissioning & Commissioning, Start-Up and Operation (with DCS) activities of Expansion Project {SRU Claus Process, TGTU& NLTF (KNPC), KHTU(Laffan Refinery), DHTU(Ruwais Refinery), Flare Systems}.

Pre-commissioning and Commissioning activities above mentioned Units – Water flushing, Air blowing, Steam blowing, Catalyst loading, Chemical cleaning, chemicals filling, CSC & CSO checks, LOTO, PTW, Systems & Sub-Systems mark-up for Leak test, purging with N2 to make all systems free of O2.

Preparation and review of Method of Statement, Operational Test Procedures (OTP’s), MRT, Leak Test & N2 Purging Procedures, Dry-Out Test Procedures, Job safety Analysis (JSA), Pre-Start up Activates (PSA), Chemical cleaning procedure and Catalyst loading procedure for company approval to carry-out Pre- Commissioning, Commissioning and Start-up activities.

Commissioning of Service & Instrument Air Systems, Chemical Injection Packages, Fuel gas Systems, Methanol Injection Manifold Skid, Lube oil charging and flushing of compressor with company clearance, Sump Pump Skid, Closed Drain Vessel Skid and associated sub-systems.

Carry out vessel and column inspections against engineering specifications and participate in column internal installation check-out.

Leading Mechanical Completion (MC), Pre-Commissioning team to prepare Ready For Commissioning (RFC) and Ready For Start-Up (RFSU) of the Systems.

Reporting to Commissioning Manager day to day Pre-Commissioning, Commissioning and Dynamic Start-up activities in the site of all systems.

Preparing and Verifying of all As-Built documents required for Turnover and Pre- Commissioning and Commissioning Package handover to the Company.

Planning and coordinate mobilization of different vendors for equipment Commissioning and Start up.

Receiving check sheets and punch list creation, data updating of receiving inspection and punch details in project management system.

Assist with the validation of Engineering data to Systems / Sub-systems and completeness checking, Coordinating with management on Commissioning and quality related issues.

Coordinate with Sub- Contractor and Company regarding walk down for make punch list for the completion Systems and follow up to close the punch items.

PSA, PSSR, OTP, SOP and Combinational Operation test procedure preparation for the Re-Cycle Gas, Fuel Gas Compressors and Pumps.

Coordinate with Management and Vendor for startup of Re-Cycle Gas Compressors (Type Single & two stages)

Fair Water system, Cooling Water Open and Close Loop systems, Service or Portable water system, Steam trap system and N2 system to be Commissioned as company planned.

Temporary and permanent blind list preparation for brownfield and attend SIMOPS meeting to clear the issues during Pre-Commissioning, Commissioning and start-up stage as per client requirement.

Preparation RFIs & ITRs to carry out and complete the Systems /Sub-Systems for the inspection and updating in IT tools (i.e. Petro-PCS, ICAPS) with engineering data. i.e.: equipment list, instrument list, cable schedule, line list.

With the discipline engineers and associated vendors, carry out functional tests of plant equipment and systems

Coordinate with client to start Lube oil charging and Seal Gas systems flushing/cleaning as per vendor procedures for the Compressors, Gas Turbines, Steam Turbines and Pumps.

Preparation of PSSR check list open points closing out report and check all systems are RFSU (Utilities and Process Systems).

Experience in Operation of Unit (PIB):

Shift Activities: Co-ordinate with Supervisors & Operators. Attend Troubleshooting in process systems from the help of process team & maintenance Deportment.

Control all parameters from the control room (DCS) systems communicate via Walkie-talkie.

Co-ordinate with upstream control room supervisor to receive feed & check readings to conform LPG consumed day-to-day in the shifts and also to cut the feed for emergency shutdown.

Monitoring and controlling of Process parameter as per Standard Operating Conditions and rectifying the Deviation in the Field.

Yokogawa CS 3000, INVENSYS DCS systems monitor and propose proactive corrective actions in consultation with Site-supervisors, Field Executives & Operators to ensure field actions accordingly.

MC, Pre-Com., Commissioning and Startup Operation activates completed with the co-ordination of Contractor and sub- Contractors.

Skills

Preparation of Process Flow Diagram (PFD’s), Piping and Instrumentation Diagram (P&ID’s).

Proficient in using AutoCAD.

Strong leadership and teamwork attributes.

Ability in supervisory principles and techniques.

Detail-oriented task completion.

ASPEN HYSYS, Modeling and Dynamic Simulation, Unit operations.

Proficient in MS Office and other necessary applications

Oral, written and communication skills.

HSE Responsibilities

Issuing Work Permit System, LOTO (lock out tag out), Toolbox talk, Risk Assessment Preparation.

Participate in weekly safety drills and meetings.

Familiar with Fire & Gas Detection System like Gas meters, LEL meters, H2S meters and Oxygen meters, Fire Hydrants, H2S Detector, Personal Protective Equipment (PPE), Self-Contained Breathing Apparatus (SCBA).

Attended HASE trainings conducted by KNPC as followed:

S 01 -SHE Fundamentals

P 03 -WP&RA Campaign

S 03 - KNPC safe work practices

E 05 - Solid waste management

P 03 - Chemical handling safely

S 23 - Confined Space Entry

Personal Details

Date of Birth : 09/10/1975

Nationality : Indian

Passport No : L1445665

Validity date : 04/03/2024

Marital Status : Married

Proficiency in Language : English, Tamil

WhatsApp No. : +919*********

Declaration

I acknowledge that the details furnished above are true and correct to the best of my knowledge.

Place: Pattur Yours Sincerely,

Date:

(T.SIVASANKARAN)



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