Vassili Gainoutdinov

714-***-****

adp0qp@r.postjobfree.com

Skills & Competencies

Mechanical/Manufacturing Engineering.

R&D/Design Engineering.

Six Sigma and Lean Manufacturing.

Manufacturing Process Improvement.

Mold and Die design.

HVAC system design.

Design Hydraulics and Pneumatics.

Project Management from start to finish.

Electro-Mechanical Product design.

Automotive products design.

CNC, NC, PLC machine maintenance.

Automation production line design.

Aerospace products design and development.

Programming CNC Machines

GD&T Certification.

Knowledge of FDA, FAA & ISO Standards

Quality Control Engineering.

Aerospace, Medical, Consumer products.

Sheet Metal Parts & Enclosures design.

PCB manufacturing and test.

Product evaluation and cost reduction.

Optical / Mechanical product design.

Turbo Machinery design & development.

PLC and Robotics programming.

Design machine automation process.

Product Material Selection and purchase.

Professional Experience

Enhanced Vision / Vispero (Sr. Mechanical Engineer Huntington Beach, CA April 2018 to 2021

www.Vispero.com

*Perform full lifecycle product development (design, fabricate, assemble prototypes, test prototypes, create

documentation, conduct vendors for product updates, product cost estimate).

*Design tooling, fixtures, and custom manufacturing equipment. Manufacturing and design cost

reduction.

*Conduct experiments methodically, analyze data and interpret results.

*Design Electro-mechanical products (optical), Design plastic Injection molded parts, sheet metal,

metal casted parts, CNC machined parts.

*Research and development of new technology and materials.

*Products quality review apply correct action.

*Conduct Engineering meeting.

*Sustaining Engineering.

*Direct the Design Engineer 1,II,III and Technicians on their assigned projects.

Exceptional-Engineering, ( Engineering Consulting). La Mirada, CA Jan 2016 to 2018

www.Exceptional-Engineering.com

* Machine Design. Opto-Mechanical Design, Aerospace systems and parts, Sheet metal enclosures.

* Automotive frames, Gear boxes, Electromechanical design, HVAC systems, piping systems.

* Mechanical Engineering Consulting, CNC machine maintenance, Reverse Engineering.

* Proficient in Solid Works, Autodesk Inventor, Auto CAD Mechanical and Electrical, CATIA-5.

* Create 2D, 3D models, assemblies, animation for presentations, BOM, Load analysis.

* Product improvement, product cost reduction, manufacturing process reorganization.

* Design new products by implementing new materials and manufacturing process.

* Conduct ITAR and EAR regulations, government regulations (military).

* Design: tools, fixtures, molds. Troubleshooting and testing electronics devices for Smart cards

* Ensuring design compliance with standards for world-wide installation.

* Manage MRB functions and check drawings for errors according to ANSI 14.5,AS9100,ISO9001.

Core Health & Fitness, LLC. Lake Forest, CA Jan 2014-Jan 2016

Sr. Mechanical Engineer. Quality Control and Manufacturing. (Full Time)

Reduce manufacturing cost.

Run machinery stress analysis and write test report.

Design tools, fixtures & fabricate prototype parts

Ensuring design compliance with standards for world-wide installation

Perform timely technical investigations and provide practical manufacturing solutions

Provide engineering support to manufacturing operation to meet objectives and address product related issues arising from the production floor.

Manufacturing Cost Reduction. Machine Purchasing.

Product material selection and Quality Inspection of mechanical and electrical systems

Prototyping, hardware and firmware testing, PCB bring up, hardware-firmware integration.

ANCRA International.LLC. Azusa, CA (Contract) Jan 2013-Aug 2013

Manufacturing Engineer-Tool Designer.

Continuous improvement of manufacturing methods, systems, and processes to optimize product performance and reduce manufacturing costs

Support new product development and existing product line (R&D; Design Transfers or Plant Transfers)

Design and specify equipment, fixtures, tooling per manufacturing requirements and product specifications.

Define and generate all required documentation in support of manufacturing products and processes ensuring compliance with standards

Cost estimating for sales, spares and prototypes

Use AutoCAD and SolidWorks for tool design

INET-CAVOTEC Airport Systems Fullerton, CA (Full Time) July 15 2009- Jan 2013

Mechanical Engineer-Designer

Design mechanical structures, fixtures, assemblies, tooling, sheet metal parts and enclosures.

Create electrical schematics, P&I diagrams, general arrangement, detail and solid model CAD drawings and 3D models (solid parts, sheet metal, subassemblies, top assemblies)

Create Bill of Materials. Design HVAC mobile systems for aerospace, NASA, US Military.

Lead the design, documentation, assembly, integration, test and field support of industrial control systems

Ensure design compliance with standards for world-wide installation

Design relay ladder logic and process control instrumentation circuits

Design electro-hydraulic lifts, pneumatics and actuators

Aerospace Engineering/Design with an emphasis on pneumatic, mechanical and electro-mechanical components and assemblies for use in military or commercial aviation.

Design mobile units with electrically powered motors.

Design electro-mechanical systems to control the flow, pressure and temperature of fuels, oils and gases

Produce layouts for various electronic equipment with focus on cabling, heating, cooling, electromagnetic

PLC programming.

Reveco MED, Medical devices Fullerton, CA (Full Time) Feb 2006-Jun 2009

Mechanical Engineer

Create technical drawings and update medical device data

Develop test and validation protocols for injection molding tools containing IQ/OQ/PQ criteria: cavity balance, viscosity, gate freeze, DOE, and within FDA criteria on SAP

Coordinate the development of plastic injection molding tools by being the point of contact with vendor

ISO9001, ISO13485, FDA 21CFR820.100

Design medical equipment

Design sheet metal enclosures and electrical modules

PCB manufacturing and perform electronics troubleshooting, tests.

Lambda Research Optics, Inc. laser applications, Costa Mesa, CA (Full Time) July 2003-Feb 2006

Mechanical Engineer

Generate inspection reports and complete data packages as needed according to ANSI 14.5, AS9100, ISO9001

Manage machine shop and assembly line employees, department functions

Set up CNC machine, create “G” codes with GIBBS CAM software.

Modify and test HVAC Chiller systems for coating chambers

Design tools and fixtures for coating chambers

Analyze and improve production output (coating department, fabrication, lens cleaning, machine shop, optics assembly)

Lead multiple projects along with being involved in others

Experience with geometric tolerances

Resolution of non-conforming parts usage by most appropriate means necessary (component re-design, determination of root-cause, evaluation of supplier processes, etc.)

Identify shutdown situations, both potential and real, on the production line and resolve it

Provide support to new product development programs to ensure schedules are met and product issues are identified and resolved

Coordinate the development of final product documentation for release to production/ manufacturing to include drawings, specifications, cost estimates, bill of material and engineering change notices if necessary

Resolve shop floor production issues and verify part and material substitution requests

Acts as liaison with vendors regarding tooling and part costs related to projects

Sabritec, Irvine, CA, Aerospace manufacturing (Full Time) June 1998-June 2003

Mechanical Engineer / Supervisor.

Generate inspection reports and complete data packages

Programming CNC machine, CMM.

Design tools, fixtures, molds for injection plastic and silicon rubber

Perform preventive maintenance, repair mechanical, electrical, and electronics on CNC machines

Modify parts and create drawings using SolidWorks and AutoCAD

Create "G" codes with Master CAM software

Manage mechanics team and plan preventive maintenance

Inspect malfunctioning or damaged products to determine nature and scope of problem

Troubleshoot CNC machine hydraulic and pneumatic systems

Evaluate equipments sent for repair and determine the stability of machine components for reuse

Train mechanics and update machine systems

Manage plant electrical systems in order to run high voltage machinery and equipment

Implement new technology to update production process

Develop test and validation protocols for injection molding tools containing IQ/OQ/PQ criteria

Coordinated the development of plastic injection molding tools

Upgrade plant electrical system and implement new machinery

Mount and configure network switches and routers for CNC machine functions

Sure Fire LLC, Fountain Valley, CA (Full Time) Mar 1993 to May 1998

Job title: Manufacturing Engineer.

Implement new machinery into manufacturing process, work with customers, machines maintenance, tool design with Auto-CAD, Solid Works software. PCB manufacturing

Programming and set up Laser engraving machine .

Responsible for building and maintaining manufacturing process documentation.

Maintenance manufacturing process documentation includes work order release, packages including manufacturing process plans, routers and bills of materials. Design tools and fixtures.

Updating support documentation including standard manufacturing procedures.

Development and implementation manufacturing processes. Supports quoting activities by evaluating technical requirements, identifying exceptions, and preparing cost estimating for customer quotes. Provide a communication link between the customer and the company to ensure effective service is provided.

Aerospace Company. (Company Located Abroad) Oct 1982-Mar 1993

Profile: Cargo Aircraft Manufacturing.

Job title: Project Engineer

Development and implementation pneumatic, fuel, hydraulics, and electrical systems for experimental aircraft design. Aircraft maintenance and repair.

Coordinate work between engineering department and assembly teams. Provide support to new product development programs to ensure schedules are met and product issues are identified and resolved.

Familiarity with Hazard Analysis, Failure Modes and Effects Analysis/Critical Items List products.

Aerospace Engineering/Design with an emphasis on pneumatic, mechanical and electro-mechanical components and assemblies

Modification and operation of high pressure pneumatics, hydraulics, motor actuators and solenoids.

Resolves shop floor production issues and verify part and material substitution requests. Resource planning, proposal writing. Assist in resolution of non-conforming parts usage by most appropriate means necessary (determination of root-cause, evaluation of supplier processes, etc.)

Working knowledge of configuration management practices and quality management processes.

Experience with composite materials (Carbon Fiber, Glass Fiber, Quartz Fiber )

Participate in design fuel, hydraulics systems for experimental type aircraft and support plant engineering team. Experience in airframe fabrication, assembly and integration, good understanding of composite structure fabrication techniques.

Develop of airborne weapon systems and weapon carriage equipment.

Experience with setting up of an aircraft production. Trained as aircraft maintenance Engineer, Maintenance work experience with Boeing and IL types aircrafts.

EDUCATION

1.Aviation Technological University (MATI) 1978-1982

Bachelor’s of Science in Mechanical Engineering (Aerospace) BSME

2.Institute of Foreign Languages (TDPU) 1986-1991

Linguistics (English, German, Russian) ME

3.Cerritos College 2004-2007

Computer Science. Information System ASCIS

Software:

Solid Works, Auto CAD, Gibbs CAM 6.0, Master CAM, Pro-E /CREO, Autodesk Inventor, Lab View, Mat Lab, CATIA-5, Manage 2000, I-Scala, Microsoft Office software

CERTIFICATIONS

Geometric Dimensioning & Tolerances GD&T (by Griffith Training)

Completed BCIS84 Visual Basic Programming at Cerritos College

Completed BCIS1 Computer Science at Cerritos College

Completed MTT 170 CNC Programming at Cerritos College

Completed Accounts Receivable/Payable at Cerritos R.O.P.

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